Search

Polybenzoxazine (PBa) composites based on phosphorous-containing bio-based furfurylamine type benzoxazines (D-fu) and bisphenol-A type benzoxazines (Ba) were developed for flame retardation. The structure of D-fu was analyzed by Fourier transform infrared (FTIR) spectroscopy and 1H-NMR spectroscopy. The curing temperature of Ba/D-fu mixtures was systematically studied by differential scanning calorimetry (DSC). Thermogravimetric analysis (TGA) demonstrated the excellent char formation ability of the PBa composites with the addition of phosphorous-containing D-fu. The flame retardancy of the PBa composite materials was tested by the limited oxygen index (LOI), vertical burning test (UL-94) and cone calorimeter (CONE). The LOI and UL-94 level of PBa/PD-fu-5% reached 34 and V0 rate, respectively. Notably, the incorporation of 5% D-fu into PBa led to a decrease of 21.9% at the peak of the heat-release rate and a mass-loss reduction of 8.0%. Moreover, the fire performance index increased, which demonstrated that the introduction of D-fu can diminish fire occurrence. The role of D-fu in the condensed and gas phases for the fire-resistant mechanism of the PBa matrix was supported by SEM-EDS and TGA/infrared spectrometry (TG-FTIR), respectively. Dynamic mechanical analysis (DMA) revealed that the Tg of PBa flame-retardant composites was around 230 °C. Therefore, PBa composites are promising fire-retardant polymers that can be applied as high-performance functional materials. [ABSTRACT FROM AUTHOR]

Polybenzoxazine aerogels have gained much attention as a new type of polymeric aerogels in the field of flame resistant materials. Herein, a unique method for the preparation of fiber-reinforced PBa composite aerogels has been reported using polyvinyl alcohol (PVA) and carboxymethyl cellulose (CMC) as dispersion carriers through freeze-drying for surface modified basalt fibers (Z@BF). Bisphenol-A type benzoxazine (Ba) monomer was used as the matrix, which infiltrated into the carrier for dispersed fibers to obtain a PBa composite gel by sol-gel method. Solvent exchange and ambient drying techniques were used to obtain the final composite aerogel samples. Z@BF formed a double-network structure with the aerogel matrix, which resulted in 55.43% increase in compressive strength, a low volumetric shrinkage (27.46%), and density (0.19–0.21 g cm 3) of the prepared aerogel. The addition of Z@BF increased the residual carbon content (59.6% at 800 °C) in the aerogel, while reducing the total heat release rate by 36.9% and the peak heat release rate by 60.61%. Besides, the aerogels possessed excellent self-extinguishing property, and the self-extinguishing time was only 1.31 s after flame burning at 1200 ℃ for 10 s. The composite aerogels obtained by this combination of atmospheric pressure drying and freeze-drying techniques not only possessed high mechanical strength and excellent flame retardant properties, but also provided a new idea for the preparation of fiber-reinforced PBa aerogels. This would further expand the potential use of PBa aerogels in flame retardant materials. [Display omitted] • A polybenzoxazine composite aerogels system capable of effectively dispersing fibers with flame retardant properties is designed. • Basalt fibers enhanced mechanical and flame retardant properties of polybenzoxazine composite aerogels are realized. • The polybenzoxazine composite aerogels have excellent self-extinguishing properties and low combustion shrinkage upon flame ignition (1200°C). • The polybenzoxazine composite aerogels have a low peak heat release rate of 115.5 kW/m2. [ABSTRACT FROM AUTHOR]