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To overcome the flammable defects of polypropylene (PP) and expand its application in more fields, it is imperative to develop PP composites with fire retardance, smoke suppression, and mechanical strength. Here, inspired by the structure of the dandelion flowers, a core-shell CMSs@LDHs flame retardant was prepared by growing LDHs nanoflakes on the surface of CMSs to combine the excellent flame retardancy of CMSs with the advanced smoke suppression of LDHs, and then it was applied into PP matrix through melt blending to satisfy the fire safety requirements of PP. With the addition of 20 wt% CMSs@LDHs, the PP/CMSs@LDHs composite passed the vertical combustion tests (UL-94) V-0 rating, and its limiting oxygen index (LOI) value of it also reached 28.9 %. The peak heat release rate (PHRR), total heat release (THR), and total smoke production (TSP) of the PP/CMSs@LDHs were also decreased by 46.5 %, 30.8 %, and 11.9 %, respectively, compared with those of the Neat PP. [Display omitted] • The synthetic raw materials of CMSs are renewable. • The core-shell structure was synthesized based on the flower structure of dandelion. • CMSs act as the carrier of LDHs and promote the dispersion of LDHs. • LOI of PP/CMSs@LDHs (20 wt%) reached 28.9 % and samples can pass the UL-94 V-0 rating. [ABSTRACT FROM AUTHOR]

In this paper, an interlayered/surface-modified flame retardant (LDHs@PA-MEL) was prepared via a one-pot method with phytic acid (PA), melamine (MEL), and layered double hydroxides (LDHs-C) and used as a novel flame retardant for polypropylene (PP). In LDHs@PA-MEL, PA and MEL self-assembled to form a PA-MEL supramolecular network for functionalization on the surface of LDHs-C, and phytate anions intercalated into the interlayer. The extreme dispersibility of LDHs@PA-MEL in PP is attributed to the dual modification of PA and MEL. With the addition of 20 wt%, the PP/LDHs@PA-MEL composites achieved the limiting oxygen index (LOI) of 29.6%, whereas the PP/LDHs-C composites exhibited only LOI of 24.8%. The peak heat release rate (PHRR), total heat release (THR) and total smoke production (TSP) for PP/LDHs@PA-MEL were 409 kW∙m−2, 70.3 MJ∙m−2, and 7.1 m2, respectively, which presented declines of 63.5%, 26.2% and 43.7% compared with those of Neat PP. The flame retardancy of LDHs@PA-MEL was mainly due to catalytic charring, release of non-combustible gases, and physical barrier effects. More specially, this work provides a feasible method for the preparation of high-performance PP composites. [Display omitted] • The flame retardant was synthesized by interlayered/surface dual modified LDHs. • A novel and renewable flame retardant of P/N-containing (LDHs@PA-MEL) was prepared. • One-pot method provided a feasible idea for efficient preparation of modified LDHs. • PP/LDHs@PA-MEL (20 wt%) increased the LOI to 29.6% and passed the UL-94 V-0 rating. [ABSTRACT FROM AUTHOR]

[Display omitted] • Novel hierarchical CMSs@LDH@PZN nanospheres with double shells are synthesized. • CMSs@LDH@PZN has well compatible and outstanding thermostability in PP. • CMSs@LDH@PZN enhances the flame retardancy and toxic smoke suppression of PP. Developing advanced performance polypropylene (PP) composites with less smoke, eco-friendly and efficient flame retardants (FRs) has been a growing focus of research. In particular, it was significant to reduce the emissions of smoke and toxic gases generated during the burning of PP so that it meets green and safe industrial requirements. In this work, a CMSs@LDH@PZN hierarchical core–shell framework was designed and synthesized by using carbon microspheres (CMSs) and layered double hydroxides (LDHs) nanosheets connected to CMSs by electrostatic forces with polyphosphazene (PZN). The structure, composition and morphology of CMSs@LDH@PZN were characterized by SEM, TEM, FT-IR, XRD and TG, and the results were shown the triumphant preparation of the well-designed hierarchical core–shell structure CMSs@LDH@PZN. Additionally, the total smoke production, peak heat release rate and total heat release rate of PP/CMSs@LDH@PZN composites were decreased by 56.2%, 41% and 43.4%, respectively. With the addition of 20 wt% CMSs@LDH@PZN alone, the PP/CMSs@LDH@PZN composites reached a V-0 rating in the Vertical combustion tester (UL-94), and had a limiting oxygen index (LOI) value of 29.6%. Moreover, the heat release and toxic smoke emission were significantly lessened, which can be own to the adsorption of core–shell hybrid materials and the barrier effect of the P and N element crosslinked carbon layer. Herein, this work extends the idea of preparing multipurpose high-performance composites and designs and synthesizes an eco-friendly and efficient flame retardant with a double shell structure. [ABSTRACT FROM AUTHOR]