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Poly(lactide) (PLA) and poly(butylene‐adipate‐co‐terephthalate) (PBAT) blends are among the most promising biodegradable materials for flexible packaging applications and the film blowing is one of the most common techniques to make plastic films. In this work, a study on the effect of the cooling air during the production process of blown films made by compatibilized PLA/PBAT blend has been performed. The application of cooling air has led to a significant reduction of the thermal shrinkage of the films in the transverse direction, respect to the machine direction, and has been beneficial in order to improve their mechanical and optical properties. [ABSTRACT FROM AUTHOR]

Post-consumer flexible packaging abandoned in seas and rivers represent an important environmental problem: their recovery is still a challenge and the management of the recovered material is equally difficult since, due to their heterogenicity and to their long-time permanence in seas or rivers, these plastics present various issues related to high incompatibility, hygroscopicity and presence of bad smells. All this translates into poor processability and mechanical performance and low organoleptic quality. The aim of this work is to characterize the seas and rivers plastic waste (SRPW) composition and to perform a preliminary investigation on the effectiveness of two different mineral fillers as reinforcing and compatibilizing agents for SRPW, in view of possible second-life applications of this waste. In particular, an organo-modified montmorillonite (Dellite 67G) and a natural sodium zeolite mineral (Zeolite 4A), loaded at 5 wt%, were considered for improving the processability and properties of SRPW blown films. The combined use of a polymeric compatibilizer (polyolefin block copolymer grafted with 0.4 wt% maleic anhydride was also considered, in order both to improve the filler dispersion within the polymer and to compatibilize the main constituents of SRPW. The results demonstrated that the addition of both fillers to SRPW leaves essentially unchanged the thermal stability, but gives interesting improvements mainly in terms of stiffness. The effects are more significant when the nanometric Dellite 67G is added, than for the micrometric Zeolite 4A, especially in compatibilized systems. [ABSTRACT FROM AUTHOR]

Currently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them from being a relevant packaging solution in a circular economy approach. In this regard, the aim of this study was to implement a strategy to try closing the loop, via the mechanical recycling of post-consumer flexible packaging of small size (denoted as Fil-s) to obtain new films. In particular, two lots of Fil-s were used, which are PE/PP blends differing for the PP content and the presence of polar contaminants. The suitability for film blowing extrusion of these recycled materials, as such and after the addition of a compatibilizer and/or a lamellar nanosilicate, was evaluated. It was first evidenced that the difficulty of producing blown films with the pristine recycled materials, due to the frequent bubble breakages, occurring even at low draw ratios. Moreover, the shear and extensional rheological behavior of all Fil-s based systems was usefully correlated with their processability features, evidencing the key roles of the nanofiller to stabilize the bubble and of the compatibilizer to ensure a uniform film deformation, avoiding its premature breakage. Even if the adopted upgrading strategies allowed the production of blown films with both types of Fil-s, the different components of the recycled matrices were proven to significantly affect their processability and final film performances. [ABSTRACT FROM AUTHOR]

This study focuses on the upgrading strategies to make Fil-s (acronym for film-small), a polyolefin-based material coming from the mechanical recycling of post-consumer flexible packaging, fit for re-use in the piping sector. The effects of washing treatments (at cold and hot conditions) and the addition of an experimental compatibilizer on the chemical-physical properties of Fil-s were first assessed. The measurements of some key properties (density, melt flow index, flexural modulus, yield strength), for both Fil-s as such and the different developed Fil-s based systems, was also conducted in order to evaluate the suitability of this complex and challenging waste stream to replace virgin PE-based pipe and fitting products, in compliance to ASTM D3350 standard. The outcomes of the present work contributed to define a code, for each Fil-s system investigated, useful for identifying the level of their performance in piping applications. All the recyclates were extruded as pipes by using a pilot scale plant, but the process resulted more stable and continuous with the compatibilized Fil-s, as it was deducible from its flow properties. Moreover, the best mechanical performances were exhibited by the hot-washed Fil-s pipes, with an increase in pipe stiffness equal to 65% respect to the unwashed sample. [ABSTRACT FROM AUTHOR]

In this work, eco-sustainable blown films with improved performance, suitable for flexible packaging applications requiring high ductility, were developed and characterized. Films were made by blending two bioplastics with complementary properties—the ductile and flexible poly(butylene-adipate-co-terephthalate) (PBAT) and the rigid and brittle poly(lactic acid) (PLA)—at a 60/40 mass ratio. With the aim of improving the blends' performance, the effects of two types of PLA, differing for viscosity and stereoregularity, and the addition of a commercial polymer chain extender (Joncryl®), were analyzed. The use of the PLA with a viscosity ratio closer to PBAT and lower stereoregularity led to a finer morphology and better interfacial adhesion between the phases, and the addition of the chain extender further reduced the size of the dispersed phase domains, with beneficial effects on the mechanical response of the produced films. The best system composition, made by the blend of PBAT, amorphous PLA, and the compatibilizer, proved to have improved mechanical properties, with a good balance between stiffness and ductility and also good transparency and sealability, which are desirable features for flexible packaging applications. [ABSTRACT FROM AUTHOR]

The aim of this work was to improve the performances of Fil-s (film-small), a recycled material obtained from plastic flexible film waste that is made of polyethylene and a minor amount of polypropylene, with traces of polar contaminants (polyamides, maleic anhydride, etc.). The idea was to upgrade the material's mechanical properties by applying a nanotechnology-based strategy that takes advantage of the composition of Fil-s. In particular, different amounts of copolyamide (CoPA) and its masterbatch with an organic-modified nanosilicate were melt compounded with Fil-s in a twin-screw extruder. The good affinity between Fil-s and CoPA, proved by means of spectroscopic and rheological analysis, allowed for the obtaining of a well-refined morphology for the neat and hybrid blends. This resulted in very interesting increments of the strain at break, which was particularly impressive (10 times higher) in the case of the blend with the lower amount of copolyamide masterbatch, but without sacrificing the stiffness and strength of Fil-s. [ABSTRACT FROM AUTHOR]