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Abstract Forward osmosis (FO) membranes have received attention as an energy-efficient and low-cost technique in stream concentrating processes. In this work, a novel double-skinned hollow fiber thin film composite (TFC) FO membrane has been successfully fabricated, which consists of a one-step prepared dual layer substrate and a thin inner selective layer formed via interfacial polymerization. The substrate consists of a relatively dense ultrafiltration (UF) outer layer and a porous UF inner layer, both of which were constructed from polyethersulfone (PES) as the substrate material by using dual-layer co-extrusion technique. Compared to the commercial and reported double-skinned FO membranes, the FO membrane developed in this work exhibited a higher permeate flux with humic acid solution as feed. Furthermore, the double-skinned FO membrane was applied in concentrating activated sludge using 0.5 M NaCl as draw solution, and a permeate flux at 5.4 L/m2h was achieved after 5 h operation, which was higher than or comparable to those of the reported FO membranes. Membrane autopsies and foulant analysis suggested that the dense UF skin layer helped to reject greater-sized organic foulants (> 300 Da). This study shed light on the important fabrication features and promising application of the double-skinned hollow fiber TFC FO membrane in sludge concentration. Graphical abstract fx1 Highlights • A dual-layer UF substrate was prepared via a single-step fabrication process. • TFC FO membrane was fabricated via interfacial polymerization in the lumen of the substrate. • FO performance in sludge thickening process was investigated. • Tight UF layer helped rejecting greater-sized organics in sludge. • A permeate flux of 5.4 L/m2h was achieved after 5 h operation using 0.5 M NaCl as draw solution. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]

Thin-film composite (TFC) membranes are generally preferred over integrally skinned asymmetric (ISA) membranes in pressure retarded osmosis (PRO) process due to their much higher water permeability, but they cannot operate in the active layer facing feed solution (AL-FS) orientation because of potential delamination of the rejection layer under the high applied pressure. However, operating under AL-FS orientation is preferred as a strategy for better fouling control. Hence, in this study, three ISA hollow fiber membranes were fabricated using a dry-jet wet-spinning method, followed by chemical cross-linking to obtain membranes for PRO application. The best-performing membrane was subjected to fouling test in two orientations. Our results demonstrate that the AL-FS orientation is better for a sustainable long-term PRO operation, given the stable performance throughout the two-day testing. Also, the current use of power density per membrane area as a performance benchmark may not be practical for large-scale PRO operation, and the volumetric power density per module is more relevant. In terms of volumetric power density for a hypothetical 5-in. module, our best-performing membrane is predicted to generate a 3.6 to 10 times better power density than commercial modules, rendering our ISA hollow fiber membranes promising for scaling-up to bigger modules. [Display omitted] • Operating under AL-FS orientation is preferred as a strategy for better fouling control. • Integrally skinned asymmetric hollow fiber membranes were developed for AL-FS orientation in PRO. • The membranes achieved sustainable power production when wastewater was employed. • The volumetric power density was predicted to yield promising solution for practical application. [ABSTRACT FROM AUTHOR]