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The ITER mock-up project was launched in order to demonstrate the feasibility of an industrial impregnation process using the new cyanate ester/epoxy blend. The mock-up simulates the TF winding pack cross section by a stainless steel structure with the same dimensions as the TF winding pack at a length of 1 m. It consists of 7 plates simulating the double pancakes, each of them is wrapped with glass fiber/Kapton sandwich tapes. After stacking the 7 plates, additional insulation layers are wrapped to simulate the ground insulation. This paper presents the results of the mechanical quality tests on the mock-up pancake insulation. Tensile and short beam shear specimens were cut from the plates extracted from the mock-up and tested at 77 K using a servo-hydraulic material testing device. All tests were repeated after reactor irradiation to a fast neutron fluence of 1×1022 m-2 (E>0.1 MeV). In order to simulate the pulsed operation of ITER, tension-tension fatigue measurements were performed in the load controlled mode. Initial results show a high mechanical strength as expected from the high number of thin glass fiber layers, and an excellent homogeneity of the material. [ABSTRACT FROM AUTHOR]

A glass fiber reinforced plastic laminate, which consists of half-overlapped wrapped Kapton/R-glass-fiber reinforcing tapes vacuum-pressure impregnated in a cyanate ester/epoxy blend, is proposed as the insulation system for the ITER Toroidal Field coils. In order to assess its mechanical performance under the actual operating conditions, cryogenic (77 K) tensile and interlaminar shear tests were done after irradiation to the ITER design fluence of 1×1022 m-2 (E>0.1 MeV). The data were then used for a Finite Element Method (FEM) stress analysis. We find that the mechanical strength and the fracture behavior as well as the stress distribution and the failure criteria are strongly influenced by the winding direction and the wrapping technique of the reinforcing tapes. [ABSTRACT FROM AUTHOR]

Fiber reinforced plastics will be used as insulation systems for the superconducting magnet coils of ITER. The fast neutron and gamma radiation environment present at the magnet location will lead to serious material degradation, particularly of the insulation. For this reason, advanced radiation-hard resin systems are of special interest. In this study various R-glass fiber / Kapton reinforced DGEBA epoxy and cyanate ester composites fabricated by the vacuum pressure impregnation method were investigated. All systems were irradiated at ambient temperature (340 K) in the TRIGA reactor (Vienna) to a fast neutron fluence of 1×1022 m-2 (E>0.1 MeV). Short-beam shear and static tensile tests were carried out at 77 K prior to and after irradiation. In addition, tension-tension fatigue measurements were used in order to assess the mechanical performance of the insulation systems under the pulsed operation conditions of ITER. For the cyanate ester based system the influence of interleaving Kapton layers on the static and dynamic material behavior was investigated as well. © 2006 American Institute of Physics [ABSTRACT FROM AUTHOR]