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The assessment of casualty risks associated with re-entry necessitates a comprehensive analysis of trajectories and the examination of pertinent safety-related quantities such as the ground impact area and ground reaching velocity. In practical scenarios, the presence of uncertainty in input conditions introduces variability in safety-related quantities. Consequently, employing stochastic re-entry trajectory analysis becomes crucial in overcoming the limitations of conventional deterministic analyses. Conducting sensitivity assessments during the break-up phase is imperative to gain more insights into how to manage the variability of safety-related measures. Therefore, this paper conducted a surrogate-based global sensitivity analysis and employed explainability machine learning techniques to unveil the complexities of the relationship between input uncertainty conditions and three key measures: ground-reaching velocity, falling range, and falling time, with the object of interest being the Apollo-type capsule. A three-step polynomial chaos expansion-based strategy was devised to efficiently approximate the discontinuous relationships. The results show that the relationship is characterized by severe discontinuity that separates two modes: low- and high-ground reaching velocity caused by the presence of two distinct trim points, with precautionary measures that should be taken to prevent the occurrence of the latter. From this set of procedures, three key input conditions that significantly affect the safety-related measures were identified, namely, the altitude, pitch rate, and path angle of the capsule during the breakup. Subsequently, explainability techniques were utilized to give suggestions on how to control the input variability and avoid the high ground reaching velocity mode, aiming to achieve more dependable predictions for the three safety parameters mentioned earlier. • Performed surrogate-based sensitivity analysis for stochastic re-entry trajectory. • Utilized explainability machine learning techniques to decipher relationships. • Identified key input conditions influencing safety measures for Apollo-type capsules. • Contributed insights to minimize hazardous re-entry modes and mitigate risks. • Uncovered complex discontinuity in response surface with explainable surrogate models. [ABSTRACT FROM AUTHOR]

The presence of uncertainties is inevitable in engineering design and analysis, where failure in understanding their effects might lead to the structural or functional failure of the systems. The role of global sensitivity analysis in this aspect is to quantify and rank the effects of input random variables and their combinations to the variance of the random output. In problems where the use of expensive computer simulations is required, metamodels are widely used to speed up the process of global sensitivity analysis. In this paper, a multi-fidelity framework for global sensitivity analysis using polynomial chaos expansion (PCE) is presented. The goal is to accelerate the computation of Sobol sensitivity indices when the deterministic simulation is expensive and simulations with multiple levels of fidelity are available. This is especially useful in cases where a partial differential equation solver computer code is utilized to solve engineering problems. The multi-fidelity PCE is constructed by combining the low-fidelity and correction PCE. Following this step, the Sobol indices are computed using this combined PCE. The PCE coefficients for both low-fidelity and correction PCE are computed with spectral projection technique and sparse grid integration. In order to demonstrate the capability of the proposed method for sensitivity analysis, several simulations are conducted. On the aerodynamic example, the multi-fidelity approach is able to obtain an accurate value of Sobol indices with 36.66% computational cost compared to the standard single-fidelity PCE for a nearly similar accuracy. [ABSTRACT FROM AUTHOR]