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A double‐stator swing rotating permanent magnet spherical motor (SR‐PMSM) is designed, which can realize rotation, swing and spiral motion, and is used in the multi‐degree‐of‐freedom motion fields of industrial robot joints, torque gyroscopes, panoramic photography tables and so on. The inner surface of the rotor of the motor is attached with cylindrical PM poles, and the outer surface is attached with trapezoidal PM poles. Cylindrical and trapezoidal PM poles are simple to manufacture, but the magnetic field model of a spherical motor with two kinds of PM poles is complex. Therefore, a magnetic field modelling method combining the geometric equivalence principle and analytical method is proposed. Using the method of shape approximation, according to the principle of equivalence, the key parameters of cylindrical PM poles and trapezoidal PM poles are replaced by the parameters of approximate dihedral PM poles in a spherical coordinate. Select the most suitable dihedral PM poles, establish the analytical model of the magnetic field in the spherical coordinate system and verify the analytical results by FEM method. A SR‐PMSM motor with 6/4 pole (swing) and 12/10 pole (rotation) structure was assembled, and the experimental device was set up. The experimental results show that the experimental curve, analytical curve and FEM curve are in good agreement, which proves the accuracy of the equivalent model and is suitable for the magnetic field model of cylindrical and trapezoidal PM poles of the spherical motor. The research results of magnetic field lay a foundation for further analysis of the stator–rotor composite magnetic field considering cogging effect and edge effect, and analysis of load characteristics of the motor. [ABSTRACT FROM AUTHOR]

This article presents a new type of double stator swing rotating permanent magnet spherical motor (DSSRPMSM), which can realize swing, rotation, and helical motion and is used in industrial robots, gyroscopes, satellite communications, and other fields. The proposed spherical motor consists of two stators and a hollow rotor with permanent magnet (PM) poles on its inner and outer surfaces. Compared with most spherical motor with hollow coil and traditional PM synchronous motor, the structure of the motor is different and novel, and it is difficult to find a more perfect design theory and method. Thus, this article introduces the new idea of motor design in detail. First, the structure and working principle of the motor are introduced, and the original design of the motor is carried out. The 2-D rough estimation and 3-D FEM accurate simulation calculation are carried out, and the electromagnetic characteristics of the motor are obtained, including magnetic flux density distribution, torque, and loss. The simulation results meet the design specifications of the motor. A prototype was built and tested. The experimental results are in good agreement with the 3-D FEM analysis. The design method provides a theoretical basis for the design of this kind of spherical motor. The research results lay a foundation for the subsequent optimization of the motor. [ABSTRACT FROM AUTHOR]