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This paper discusses the sensitivity of programmable logic controllers (PLCs) to voltage sags based on mechanistic analysis and numerous tests. First, the sag sensitivity caused by different values of rated working voltage is shown through an analysis of the power supply and discrete input/output modules of PLCs. Second, a detailed sag-tolerance experimental scheme is proposed, and PLC sensitivity curves that differ from early curves are established through several experimental tests. Experiments are conducted with nine typical PLCs. The sensitivity of the power supply and discrete input modules are researched first, and then, the effect of the key characteristics of voltage sag, namely, magnitude, duration, points-on-wave of sag initiation, odd harmonics, multiple sags, and continuous sags, is tested. The uncertain area of the PLC sag tolerance is identified after intensively processing the extensive experimental data and curve fitting. A more accurate sag influence assessment for PLCs can be made with the given curves compared to the early curves. Furthermore, experiments have revealed that certain PLCs may work in an uncertain status during voltage sags. The reason and the method of elimination with the proper choice of dc bus capacitance for PLCs are also analyzed. [ABSTRACT FROM AUTHOR]