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The enhanced mechanical properties of Ni-based single-crystal superalloys induced by refractory elements such as Re, Wo, Mo, etc. are essential for the manufacture of advanced aero engines' turbine blades. Whereas these elements could promote the formation of the topologically close-packed (TCP) phases, and their growth would have a deleterious effect on the creep rupture life of single-crystal superalloys. Concomitantly, the formation of the brittle phase of the internal nitrides, especially the aluminium nitride (AlN), would be detrimental to superalloys as well. Nonetheless, the formation relationship between AlN and TCP phases has maintained opaque. In this study, the relationship between the TCP phase and AlN phase was analysed by microscopic methods, such as BSE, TEM and EDS. An AlN phase located near the TCP phase in the deep surface of the superalloy was found, and its formation was suggested to be related to nitrogen penetration during the thermal exposure. This accompanying growth of the AlN phase and TCP phase in the deep surface could provide a new perspective on the formation mechanism of these brittle phases in the Ni-based single-crystal superalloys. [ABSTRACT FROM AUTHOR]

The distribution of Rhenium (Re) in a Ni-based single-crystal superalloy is studied by sub-angstrom resolution transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS). It is found that Re atoms segregate at the tensile stress regions near the interfacial dislocation cores, forming the “Cottrell atmosphere”, and the segregation process is facilitated by dislocation pipe diffusion. In situ TEM and scanning electron microscopy (SEM) straining studies reveal that the Re-decorated dislocation networks along the phase boundaries act as mechanical walls that effectively block dislocation motion and crack propagation. Furthermore, the degree of Re segregation can be regulated by thermal treatment. Theoretical analysis demonstrates that this remarkable alloying effect originated mainly from the interactions between the local composition strain of Re and the dislocation strains, leading to significantly stabilized interfacial dislocation networks. These results provide a new perspective on understanding the origin of the Re effect on mechanical properties in Ni-based superalloys and will be beneficial to both improving creep properties of Ni-based superalloys and designing high-performance Re-free superalloys. [ABSTRACT FROM AUTHOR]

Oxidation induced phase transformation from γ′ to γ phase can severely degrade creep properties of superalloys and has been studied by in-situ environmental transmission electron microscopy, energy dispersive spectrometer and electron energy loss spectroscopy in detail. The in-situ observation showed that, during oxidization, the ordered γ′ phase (L1 2) gradually transformed to disordered γ phase (face-centered cubic (fcc)) with the appearance of oxidation product consisted of γ-Al 2 O 3 crystallites with a strong crystallographic texture. This directly proves that γ′-γ phase transformation are induced by aluminum oxidation with aluminum depleted in γ′ phase. Furthermore, the oxygen was demonstrated to diffuse preferentially through γ′-γ phase interface which is different from previously thought (γ matrix). [ABSTRACT FROM AUTHOR]

Here, we investigate a new type of kink structure that is found at γ/γ′ interfaces in nickel-based single crystal superalloys. We studied these structures at the atomic and elemental level using aberration corrected high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM). The core of the dislocation absorbs high-Z elements (i.e., Co and Re) that adopt hexagonal arrangements, and it extrudes elements (i.e., Ni and Al) that adopt face centered cubic (fcc) structures. High-Z elements (i.e., Ta and W) and Cr, which is a low-Z element, are stabilized in body centered cubic (bcc) arrangements; Cr tends to behave like Re. High-Z elements, which migrate and adopt a hexagonal structure, induce kink formation at γ/γ′ interfaces. This process must be analyzed to fully understand the kinetics and dynamics of creep in nickel-based single crystal superalloys. [ABSTRACT FROM AUTHOR]

L1 2 structured γ′ phase is the main strengthening phase of Ni-base superalloys, which contain multiple alloying elements. Locations of these elements in the lattice are crucial for understanding the mechanical/physical properties of γ′ phases. Here, we reveal the site occupancy of various elements in γ′ phases of two multi-component Ni-base single crystal superalloys by using advanced scanning transmission electron microscopy and energy disperse spectroscopy. Cr, Mo, Re, Ta, W and Ti atoms preferentially locate at Al sublattices, and Co and Ru atoms prefer Ni sublattices. Moreover, the addition of Ru does not affect the site occupancy of other alloying elements. Image 1 • EDS mapping directly shows atomic distribution of all elements in the γ′ phases. • Cr, Mo, Re, Ta, W and Ti atoms preferentially occupy Al sublattices. • Co and Ru atoms prefer Ni sublattices. • Ru has limited effect on site occupancy of other alloying elements in γ′ phase. [ABSTRACT FROM AUTHOR]