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In this letter, an internal electric field shielding layer for high voltage winding of medium voltage high frequency transformer used in a modular cascaded medium voltage solid state transformer is proposed. Without breaking the litz wire insulation layer, the high electric field is effectively shielded by a semiconducting layer and an unclosed copper foil spiral, which are electrically connected together. Not only the electric field in the main wall insulation is uniformed but also the peak value of the internal field is greatly reduced, which will help to achieve lower partial discharge and higher insulation reliability. With this structure, the difficulties of pouring process and electric field estimation for the litz wire winding are both avoid. Finally, a no partial discharge 100 kW medium voltage high frequency transformer prototype with 75 kV base insulation level is built and verified with the insulation tests. [ABSTRACT FROM AUTHOR]

Implementation of the series connection of the SiC MOSFETs in medium voltage (MV) high power converters faces a series of challenges, including the electrical/thermal stress imbalance, insulation coordination design, high dv/dt elimination and robustness under variable operating conditions. This paper stresses these challenges and proposes a comprehensive design of a 9.6 kV/200 A power block based on the series connection of SiC MOSFETs. The power block has been verified under the continuous operation, which demonstrates the highly efficient and reliable operation under the variable switching current condition. Afterward, performance screening in a 5 kV/1 MW inverter is conducted to assess the efficiency in MV converters. Compared with the advanced high voltage high power devices, the proposed power block demonstrates fast switching speed and low switching loss, which indicates that the series connection of SiC MOSFETs is a promising technique to expand the operation voltage/power of the SiC MOSFETs to the MV megawatt level. The proposed design can be expanded to other specifications as well. [ABSTRACT FROM AUTHOR]

In this article, the output voltage control strategy of modular multilevel resonant dc converters (MMRDC) for medium-voltage wide-input-range applications is studied. First, the feasibility and influence of the switching frequency regulation and modulation index regulation are investigated in detail. It is found that the switching frequency choice has a significant effect on the voltage stress of arm inductors and the transformer. Then, based on these considerations, the modulation index regulation plus switching frequency regulation based design and control optimization is proposed. With the proposed design and control method, the switching frequency range for adapting to a wide input range is further reduced, especially under light load operating conditions. Besides, the high voltage stress on arm inductors is avoided and the high voltage dv/dt on the transformer is also eliminated. Finally, a laboratory prototype with 8–16 kV input and 375 V/60 kW output has been built and the experimental validation under a wide input range has been done. The efficiency over 96.4% under the wide input range proved the effectiveness of the optimized control methods. [ABSTRACT FROM AUTHOR]

Nowadays, due to the growing demands of data centers, the traditional line frequency transformer based data center power distribution system (DC-PDS) is becoming bulky and inefficient. Although SST-based DC-PDS dramatically improves the system efficiency, the traditional multicell SST with input-series output-parallel architectures has limitations. Using high-voltage devices to develop single-cell SST improves system performance, however, its application is limited by high-voltage power devices. As an alternative solution, achieving high blocking voltage through the series connection of low-voltage devices brings several advantages. Nevertheless, the series connection brings about two main problems, namely the voltage imbalance among devices and the increment of switching loss. This article proposes a medium voltage series resonant converter (MVSRC) with series-connected SiC MOSFETs. By adding snubber capacitor to each SiC MOSFET and working at LLC resonant soft-switching mode, the voltage imbalance is reduced and switching loss is decreased. Due to snubber capacitors, there are differences between MVSRC and traditional LLC converter, hence the analytical model of MVSRC is established. Moreover, the voltage imbalance model is established and the voltage imbalance sensitivity is defined to guide the snubber parameter selections. Then, a design example of the 99% efficient 5-kV/400-V prototype is presented. Last, the experimental results show that the voltage imbalance is reduced effectively and the switching loss is decreased dramatically, verifying the validity of proposed methods and the accuracy of analysis. [ABSTRACT FROM AUTHOR]

A modular multilevel resonant (MMR) dc–dc converter, its modulation, and control are proposed in this article. The MMR converter inherits the desirable features of both the modular multilevel converter and LLC resonant converter, such as high voltage capability, easy fault-tolerant operation, and soft switching. Besides, the MMR can regulate the output voltage over a wide input voltage range with much narrower frequency range compared to conventional resonant converters. By constantly inserting certain number of submodules into the arm according to the input voltage, the resonant tank voltage can be regulated with a relatively constant amplitude regardless of the wide input variation. This modulation technique is acted as a feedforward loop to roughly regulate the output according to the input voltage, and the feedback loop in the control system precisely regulates the output by varying the switching frequency. Simulations on a 200-kW MMR that converts 9–15 kV to 750 V are provided to verify the effectiveness of the proposed topology and control method. Experimental results on an MMR prototype are also given to demonstrate the feasibility. [ABSTRACT FROM AUTHOR]

The thermal management plays an important role in improving the reliability and lifetime of high power converters, especially for the high voltage direct current (HVdc) transmission system. In the voltage source converter based HVdc systems (VSC-HVdc), the hybrid modular multilevel converters (MMCs) are taken as the excellent candidates due to their dc short-circuit fault ride-through ability and less submodule (SM) devices. Furthermore, the voltage modulation index of hybrid MMCs can be promoted to achieve higher power rating and efficiency. However, in this article, it is revealed that thermal stress distribution inside the SMs becomes more unbalanced under a high voltage modulation index, which would lead to serious thermal fatigue. To overcome this problem, the active bypass with thyristor for half-bridge submodules (HBSMs) and symmetrical modulation for full-bridge submodules (FBSMs) based active thermal control strategies are employed. With the presented thermal control strategies, the junction temperature of the most stressed devices in both HBSMs and FBSMs is reduced enormously. Besides, the thermal control strategy does not bring negative influence on the steady-state output performance of hybrid MMC. Finally, the theoretical analysis and effectiveness of the proposed control methods are verified based on a laboratorial MMC prototype. [ABSTRACT FROM AUTHOR]

In this paper, a unified equivalent circuit model which can simplify the design and analysis of a family of high-voltage (HV) generation architectures based on the series–parallel (LCC) resonant converter is proposed. First, four HV generation architectures are reviewed in terms of the modularization level of HV transformers and rectifiers. Next, the steady-state, unified equivalent resistor and capacitor (RC) model that can be easily embedded into the resonant tank to replace the complex HV transformers and rectifiers is derived. The generic model can be applied to the HV generators with different architectures, different voltage multiplier topologies, stage, and polarities number. Further analysis of the power factor of the resonant tank, the voltage gain of HV generators, and electrical stresses of power components is achieved with the derived equivalent circuit model. The analysis reveals the inherent circuit properties among HV generators with different configurations. Subsequently, a comprehensive design methodology considering the power factor, conduction angle, and quality factor is presented, which leads to low electrical stresses on the components and high efficiency. Furthermore, the parameter selection constraint based on the power factor, conduction angle, and quality factor is derived, which can ensure the effective design outputs. Finally, the proposed unified equivalent model and comprehensive design methodology are validated by the experimental results of a 250 V input, 20 kV output 500 W HV generator hardware prototype with distributed transformers and voltage multipliers. [ABSTRACT FROM AUTHOR]

Due to different charging and discharging characteristics of full-bridge submodules and half-bridge submodules in hybrid modular multilevel converters (MMC), capacitor voltage imbalance will occur under boosted ac voltage or reduced dc voltage conditions. To address this issue, the mechanism of capacitor voltage imbalance is carefully studied, with three main factors—modulation index, power angle, and hybridization ratio—summarized and their effect on capacitor voltage imbalance analyzed. Further, a control strategy based on fundamental frequency reactive circulating current injection is proposed to keep the capacitor voltage balanced in the hybrid MMC. The amplitude and phase angle of the injected circulating current are calculated and their influence on the energy fluctuation in the submodules’ capacitors and the semiconductors’ current stress is explored. Experimental results under boosted ac voltage and reduced dc voltage conditions demonstrate the feasibility and validity of the proposed scheme. [ABSTRACT FROM PUBLISHER]

Thermo-sensitive electrical parameter (TSEP) approaches are widely employed in the junction temperature extraction and prediction of power semiconductor devices. In this paper, the turn-off delay time is explored as an indicator of a TSEP to extract the junction temperature from high-power insulated gate bipolar transistor (IGBT) modules. The parasitic inductor LeE between the Kelvin and power emitter terminals of an IGBT module is utilized to extract the turn-off delay time. Furthermore, the monotonic dependence between the junction temperature and turn-off delay time is investigated. The beginning and end point of the turn-off delay time can be determined by monitoring the induced voltage veE across the inductor LeE. A dynamic switching characteristic test platform for high-power IGBT modules is used to experimentally verify the theoretical analysis. The experimental results show that the dependency between IGBT junction temperature and turn-off delay time is near linear. It is established that the turn-off delay time is a viable TSEP with good linearity, fixed sensitivity, and offers nondestruction on-line IGBT junction temperature extraction. [ABSTRACT FROM AUTHOR]

An advanced hybrid LLC series resonant converter with integrated flying-capacitor cell is proposed in this paper to enable the high step-down conversion in the high input voltage applications. The inherent flying-capacitor branch in the primary side can effectively halve the primary switch voltage stress compared with the half-bridge LLC converters. And the input voltage can be shared equally and automatically between the two series half-bridge modules without additional balance circuit or control strategies due to the built-in flying-capacitor cell. Moreover, the inherent soft switching performance during wide load range that exists in the LLC converters is still kept to reduce the switching losses, which ensures the high efficiency. Besides, the proposed converter can be extended to further decrease the switch voltage stress by employing stacked connection. Finally, a 500 ∼ 640 V-input 48 V-output 1 kW prototype is built and tested to verify the effectiveness of the proposed converter. The results prove that the proposed converter is an excellent candidate for the high input voltage and high step-down dc/dc conversion systems. [ABSTRACT FROM PUBLISHER]

In this paper, an isolated series asymmetrical half-bridge converter (SA-HBC) is proposed to satisfy the high power and high input-voltage requirements. In the proposed converter, two half-bridge modules with series configuration are adopted in the primary side to reduce the switch voltage stress to half of the input voltage. Moreover, the series half-bridge cells share the same transformer and leakage inductance, which simplifies the circuit structure. Zero-voltage-switching transition is achieved for all the active switches by employing the asymmetrical control scheme to reduce the switching losses. Furthermore, the voltages of the input capacitors are automatically balanced without any additional components or complex control methods. In addition, a family of dc–dc converters with series half-bridge structure is explored to give a universal discussion and extensive applications of the proposed contributions for the high input-voltage systems. Finally, a 500–600-V input 48-V output 1-kW prototype operating with 100 kHz switching frequency is built and tested to demonstrate the effectiveness of the proposed SA-HBC converter. The efficiency of 95% at full load is realized. [ABSTRACT FROM AUTHOR]