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Induction heating appliance operation is constrained by the nonlinear pot material behavior under the generated magnetic field. The equivalent load seen by the inverter varies with the intensity of the field, meaning that this variation is dependent on the mains voltage. In flexible-surface induction cooktops, this fact is combined with a high coil number and different pots to be powered simultaneously, increasing the complexity to control the transmitted power while maintaining proper mains current consumption. In this article, two noncomplementary asymmetrical modulations with in-cycle parameter variation are proposed for improved power factor correction while avoiding the need for switching frequency variation and intermodulation noise in multiload systems. The proposed strategies are analyzed and experimentally tested using a 3.6 kW multi-inverter prototype featuring five induction coils. [ABSTRACT FROM AUTHOR]

Multi-output inverters have become a key enabling technology to increase surface flexibility in domestic induction heating appliances. The most commonly used power converter topologies are based on electromechanical relays in order to multiplex the connected loads and obtain a proper heat distribution. This solution, which is used in combination with other modulations such as square waveform, relies on the thermal inertia of the pot as it needs long power-averaging periods to reduce the reiteration of the switching noise. However, it presents a significant limitation in terms of acoustic noise, reliability, and thermal performance. To overcome these limitations, complete solid-state inverters that can be operated at higher frequencies are proposed. This change in the design paradigm of the pulse density modulation strategies leads to improved thermal control in the pot and better user experience, but at the same time increases challenges due to design constraints imposed by electromagnetic compatibility regulations. This article analyzes the possibilities of a new mains-synchronized pulse density modulation applied to a flexible induction cooktop that uses a multiple-output ZVS resonant inverter topology. The feasibility of the control strategies has been tested by means of a prototype featuring 12 2-kW induction heating loads. [ABSTRACT FROM AUTHOR]

Domestic induction heating appliances have improved the final user experience due to the advantages that this technology offers, such as flexibility, fast heating, cleanness, and safety. Currently, these appliances are implemented using several isolated electronic boards to be able to be powered from one or several mains phases, enabling their use in regions with different connections. In order to enhance this approach, a multiphase power factor correction rectifier is proposed in this article, improving significantly induction heating cookers. The topology is described, and a wide variety of modulation strategies are presented and analyzed, discussing their main advantages and disadvantages according to the conduction mode, operating frequency, switching mode, and control strategy. In order to validate this proposal, an 11 kW and up-to three-phase high power-density converter for domestic induction heating applications is implemented and experimentally analyzed, including its main waveforms and efficiency. Finally, a comparative evaluation is performed to enable the selection of the optimum modulation strategy for each specific application. [ABSTRACT FROM AUTHOR]

Industrial induction heating (IH) is a key manufacturing process due to its benefits in terms of efficiency, accurate output power control, and high performance. These features have made possible the extension of this technology to a wide range of industries from automotive to aeronautic, domestic, or renewable energies. One of the main challenges still present is the design of a high-performance and cost-effective process for those induction targets with complex geometries exposed to the magnetic field, being the most representative example gears present in most mechanical systems. Usually, in order to optimize the heating process, multifrequency IH systems are used, being often expensive and/or difficult to tune and control. The aim of this paper is, consequently, to propose a family of power converters able to supply the inductor system with two simultaneous frequencies in order to improve the heating process of the induction target. The proposed converter takes advantage of a multiresonant network allowing full control of the output power delivered at each frequency and, at the same time, a compact and cost-effective implementation. The proposed converter is analyzed, designed, and implemented, and experimental verification of its operation is provided in this paper. [ABSTRACT FROM AUTHOR]

Flexible cooking surfaces represent the most innovative and high-performance induction heating appliances nowadays. This paper presents a multiple-output resonant inverter for multicoil systems featuring high efficiency and flexible output power control for modern induction heating appliances. By adopting a matrix structure, the number of controlled devices can be significantly reduced while high control versatility is ensured. The proposed converter is first analyzed and, in order to prove the feasibility of the proposal, a multiple-output prototype is designed and implemented. The experimental results prove the correct converter operation and output power control with multiple induction heating loads, validating the proposed approach. [ABSTRACT FROM AUTHOR]

Resonant power conversion provides high-efficiency and high-power-density power converters that have boosted the performance of many applications, including induction heating (IH). One of the main challenges of such converters is the fine tuning and operation monitoring of the resonant tank, especially when it is highly variable. This paper proposes an field-programmable gate array (FPGA)-based load identification technique based on measuring the resonant capacitor voltage and calculating its spectral components. This approach proposes an accurate and cost-effective implementation, since the sensing, conditioning, and analog-to-digital conversion systems can be significantly simplified to a single low-harmonic-content signal. The proposed approach has been tested using a wide range of IH loads and operating conditions, proving the feasibility of this proposal. [ABSTRACT FROM AUTHOR]

Induction heating is nowadays a key technology due to its advantages in terms of performance and efficiency, which has boosted its adoption in industrial, domestic, and medical applications, among others. Recent developments in domestic induction heating are focused on flexible cooking surfaces with higher output power. The design requirements of this cooktops are more restrictive due to electromagnetic compatibility (EMC), power density, efficiency, control complexity, and cost. In order to overcome these issues, the use of active power factor corrector (PFC) rectifiers is proposed. This paper proposes and analyzes a complete set of modulation strategies for a single-phase boost-type PFC applied to domestic induction heating. A comparative analysis is performed taking into account the device stress, efficiency, operating frequency, control complexity, and EMC performance. This discussion reveals the advantages and disadvantages of each modulation strategy according to the final implementation requirements and the application area. [ABSTRACT FROM AUTHOR]

Induction heating has become the most advance heating process due to benefits, such as efficiency, performance, cleanness, and safety. In this process, the electromagnetic coupling between the induction coil and the induction target is a key, determining the heating performance as well as the resonant power converter operation. This letter proposes an accurate and cost-effective resonant tank identification method applied to induction heating systems. It is based on monitoring the resonant capacitor voltage in order to calculate the resonant tank quality factor. The proposed methodology has been tested using a versatile power electronics test bench applied to domestic induction heating, proving the feasibility of this proposal. [ABSTRACT FROM PUBLISHER]

Thermal management is a key design aspect of power converters since it determines their reliability as well as their final performance and power density. Cooling technologies have been a research area in electronics since the 1940s and, in the last 15 years, the number of articles related to this field has grown significantly. At present, thermal management is essential in new disciplines and it is a critical enabling technology in the development of power electronic systems. This paper aims at presenting a review of the state-of-the-art technology and provides future design guidelines for high efficiency power electronic converters. The main design trends are focused on the need to develop cooling systems able to manage high local density heat fluxes due to two converging trends: higher power dissipation and smaller module size. Considering the latest advances in thermal management, as well as the huge improvement in power electronics in the last decades, a review and classification of the main thermal management techniques is presented. Besides, they are compared considering important parameters such as peak power dissipation, efficiency, cost/complexity, power density or technical maturity, and a design example for an ultrahigh efficiency converter is presented. [ABSTRACT FROM PUBLISHER]

Induction heating (IH) is a key technology in modern household appliances and industries. Modern design trends require the design of high efficiency and multiple output power converters. This paper proposes a dual-output boost resonant full-bridge topology to provide a multiple-output converter with improved performance while keeping a cost-effective performance. The proposed converter is detailed and analyzed, and several modulation strategies are proposed to obtain proper output power control. Finally, an experimental prototype is built, verifying the proper operation and performance of the proposed topology. [ABSTRACT FROM PUBLISHER]

Induction heating technology is leading technical advances in home appliances due to the benefits inherent to the contactless energy transfer including high efficiency, fast heating, safety, cleanness, and accurate control, among others. Recent design trends are focused on developing more versatile cooking appliances for an improved user performance. To achieve such implementations, new multicoil architectures and power converters must be developed. This paper proposes the series-resonant multiinverter as an efficient, versatile, and cost-effective alternative to supply multiinductor systems. One of the main design challenges is the high blocking voltage of power devices, which may compromise the converter performance. This paper proposes an optimized modulation strategy to reduce the maximum device voltage, enabling an optimized converter design with improved reliability and performance. The proposed modulation is analytically studied and tested using a multicoil induction heating converter prototype, proving the feasibility of this proposal. [ABSTRACT FROM PUBLISHER]

This paper presents the analysis and design of a new ac-ac resonant converter applied to domestic induction heating. The proposed topology, based on the half-bridge series resonant inverter, uses only two diodes to rectify the mains voltage. The proposed converter can operate with zero-voltage switching during both switch-on and switch-off transitions. Moreover, this topology doubles the output voltage, and therefore, the current in the load is reduced for the same output power. As a consequence, the converter efficiency is significantly improved. The analytical and simulation results have been verified by means of a 3600-W induction heating prototype. An efficiency study has been carried out, obtaining values higher than 96%. [ABSTRACT FROM AUTHOR]