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A novel metastable austenitic stainless steel denoted as 13Cr12Mn is obtained by adding 12 wt% Mn to 13Cr–5Ni–2Mo super‐martensitic stainless steel. The designed 13Cr12Mn exhibits a yield strength of 899 MPa, a tensile strength of 1068 MPa, and an elongation of 21.2%. The in situ hydrogen‐charging incremental step loading technique experiments are conducted to evaluate hydrogen embrittlement. The hydrogen‐induced cracking threshold stress of 13Cr12Mn is determined to be 961 MPa, which exceeds that of tempered S13Cr with a similar yield strength by 400 MPa. In addition, 13Cr12Mn also shows good resistance to general corrosion and pitting corrosion in alkaline solutions. [ABSTRACT FROM AUTHOR]

This work analyzed the role of unique cell structures in hydrogen embrittlement of additively manufactured maraging steel. For comparison, some as built samples were solution treated to eliminate cell structures, producing the typical martensite where dislocations randomly distributed. By contrast, the cell structures constituted by dislocation tangles in as built samples introduced more hydrogen traps and delayed hydrogen diffusion, but caused much higher HE susceptibility, because the hydrogen accumulation around cell walls created locally hydrogen-enriched environment for the grain boundaries closely adjacent to cell walls, increasing the risk of intergranular cracking. Hydrogen susceptibility was markedly reduced after eliminating cell structures. • Cell walls deteriorated the hydrogen environment of grain boundaries closely nearby. • Eliminating cell walls by solution treatment markedly improved hydrogen resistance. • Cell structures improved strength and uniform deformation ability in as built state. • Hydrogen diffusion processes were numerically simulated for deep cognizance. [ABSTRACT FROM AUTHOR]

The effect of hydrogen on mechanical properties of a twinning-induced plasticity austenitic steel was investigated by slow strain rate tensile tests and scanning electron microscopy after various hydrogen pre-charging conditions. A new method for evaluating hydrogen embrittlement of materials with low hydrogen diffusion coefficient has been proposed. Materials with low hydrogen diffusion coefficients can be regarded as composite materials after pre-charging, i.e., a hydrogen-rich brittle region and a hydrogen-lean ductile region. Based on the rule of mixtures, the influence of the hydrogen on the mechanical properties can be reflected by the contribution of the brittle zone to the overall mechanical properties, which is more realistic and universal compared to the characterization of the mechanical property loss by hydrogen content. This helps to simplify the selection of materials resistant to hydrogen embrittlement by directly comparison linear loss of mechanical properties when the "average" hydrogen content of the brittle region is similar. [Display omitted] • TWIP steel after hydrogen pre-charging can be regarded as composite material. • The contribution of brittle zone to the overall performance is basically linear. • Evaluation of HE sensitivity based on composite effect is closer to reality. • This novel method can evaluate the HE resistance of materials in different reports. [ABSTRACT FROM AUTHOR]

Understanding the hydrogen solution and diffusion behaviors are crucial to design the hydrogen embrittlement resistant structural materials in industry applications. Whether there exists an indicator for prediction of the hydrogen solution and diffusion behaviors is an important but unclarified question. In this study, the hydrogen solution and diffusion behaviors in transition metals and alloys were investigated by density functional theory (DFT) and nudged elastic band (NEB) method calculations. The calculation results reveal that the d band center is directly correlated with hydrogen solution ability in structural materials. The strain and alloying effects on the variations of hydrogen solution energy and d band center have also been considered and the well variation consistency between them is established. With respect to the hydrogen diffusion in transition metals, the transition state has a lower d band center than the initial state. Especially, the hydrogen diffusion energy barrier is proportional to the d band center difference between the initial state and transition state in alloying Fe. Thus the d band center can be regarded as an indicator for hydrogen solution and diffusion in structural materials, which can enlighten us to design the structural materials with high hydrogen embrittlement resistance. • The d band center is an effective indicator for hydrogen solution and diffusion. • Shift up (down) the d band center enhances (weakens) hydrogen solution ability. • Tensile strain shifts up the d band center and compressive strain shifts down it. • Hydrogen diffusion barrier is proportional to d band center difference in alloying Fe. [ABSTRACT FROM AUTHOR]

In this paper, extensive first-principle calculations were carried out to study the effect of the segregation of 16 alloying elements with different concentrations at α -Fe Σ 3(111)[110] Grain Boundary (GB) on the GB strength, trapping of H atoms and hydrogen-induced embrittlement of the GB. Studies shows: (i) The factors that control the segregation of alloy elements are mainly the GB microstructure (loose and compressed sites) and the radius of the alloy elements. (ii) The Electron localization function (ELF) values can be used as a key descriptor to evaluate the GB strengthening. (iii) Based on a new strengthening descriptor and the electronic structure between H and matrix, we elucidate the physical origin of H enrichment, H-induced decohesion and H-enhanced localized plasticity at GB. Combined with the strengthening descriptor and obtained database, we have screened out the HE-resistant alloying elements (B, C, Mo and W) for Fe GB. The available experimental data also show that the presence of B, C, Mo or W atom leads to increase of intergranular cohesion and HE-resistant. Because of the bonding mechanism independence, this study could be extended to more general GBs and provide profound guidelines for the design of HE-resistant high strength steels. [Display omitted] • Segregation behavior of alloying elements and H at GB. • A key descriptor to evaluate the GB strengthening and H enrichment. • The physical origin of H enrichment at GBs. • The B, C, Mo and W can enhance the GB strengthening and inhibit H enrichment. [ABSTRACT FROM AUTHOR]

The infiltration of hydrogen can weaken the strength and toughness of materials, especially in high-strength steel. Considering the inherent trade-off between strength and toughness in steel design, balancing these two factors with the material's hydrogen embrittlement sensitivity has become a huge challenge in steel design. The long cycle nature of hydrogen embrittlement testing makes the iteration of traditional trial and error methods infeasible for steel development. This work adopts active learning algorithms based on Bayesian and Pareto optimization to iteratively optimize the chemical composition and processing technology of high-strength steel, in order to simultaneously improve its hydrogen filled tensile strength (UTS_H) and hydrogen filled total elongation (TEL_H). After two rounds of iterative optimization, the iterative optimization algorithm significantly improved the strength prediction of materials after hydrogen charging. The machine learning model found 16 types of steel from over 15 million unknown materials. Eight materials showed better comprehensive performance than known data, with one material having a tensile strength exceeding 1800 MPa and an elongation of 12.6%. Subsequent experiments showed that the optimization algorithm demonstrated an understanding of the impact of austenite content on hydrogen embrittlement sensitivity in multiple experiments, and designed high-strength steel resistant to hydrogen embrittlement through the austenite content of martensitic steel. • ML model accurately screens high-strength steels for hydrogen embrittlement resistance. • Iterative use of Bayesian modeling to minimize trial cycle time. • 8 excellent hydrogen embrittlement-resistant materials are screened from 1500 candidate spaces through 2 rounds of iteration. [ABSTRACT FROM AUTHOR]

We deformed polycrystalline nickel and quantitatively revealed that hydrogen promotes the grain-scale plastic deformation heterogeneity by assisting generation and accumulation of geometrically necessary dislocations within grain interiors and at grain boundaries. Bauschinger tensile tests also confirmed that hydrogen enhances hetero-deformation induced stress, which is the global result of hydrogen-promoted heterogeneous plastic deformation in the entire samples. [ABSTRACT FROM AUTHOR]

The effect of hydrogen on the twinning evolution in a twinning-induced plasticity (TWIP) austenitic steel was investigated at different strain levels. The presence of hydrogen decreased the twin thickness and increased the twin density in individual twin bundles, in comparison with the hydrogen-free condition. This mechanism, reported for the first time, was termed hydrogen-enhanced densified twinning (HEDT). Based on these experimental observations, the effect of hydrogen on twinning was analyzed from the three stages of nucleation, growth and stability. HEDT may elevate the local stress, and thus significantly affect the hydrogen embrittlement (HE) of TWIP steels. Image, graphical abstract [ABSTRACT FROM AUTHOR]

Density functional theory (DFT) calculations have been carried out to investigate the hydrogen trap characteristics of a serial of nano-precipitates (VC, VN, TiN, NbN, NbC, and NiAl) in α-Fe. The H atom solution energies calculations in bulk nano-precipitates indicate that ideal nano-precipitates could not trap H atoms, while the vacancies in nano-precipitates could reduce the H atom solution energies. With respect to the coherent interfaces between α-Fe and nano-precipitates, tetrahedral sites are possible hydrogen traps. Volume evolutions and Bader charge analyses have been performed and it was found the strain at the coherent interface benefits to the hydrogen trap. In addition, the vacancies near the coherent interfaces could be fine hydrogen traps, which is attributed to the combined effect of strain and vacancy. This study could provide guidance to design nano-precipitates in steel to suppress the hydrogen embrittlement. • Hydrogen trap characteristics of nano-precipitates in α-Fe are studied by DFT. • Ideal nano-precipitates could not trap H atoms. • Strain at the coherent interface of α-Fe/nano-precipitate benefits to hydrogen trap. • Vacancies near coherent interface of α-Fe/nano-precipitate are fine hydrogen traps. [ABSTRACT FROM AUTHOR]

This study investigated the effects of hydrostatic compressive stress in retained austenite (RA) on mechanical properties and hydrogen embrittlement (HE) of the martensitic steels. It was found that a high hydrostatic compressive stress in RA, which was produced by the martensitic transformation, lead to an improvement of ductility for the steels without hydrogen. However, the mechanical properties were different after hydrogen charging. The low hydrostatic compressive stress in RA had little effect on HE resistance, but the high hydrostatic compressive stress (231 MPa) induced the twinning of RA and resulted in the aggravation of the HE sensitivity. Moreover, the detwinning of RA via tempering improved the HE resistance. • The nanotwins retained austenite formed via sub-zero treatment. • High hydrostatic stress leads to an excellent ductility without hydrogen. • The nanotwins retained austenite steel had low hydrogen embrittlement resistance. [ABSTRACT FROM AUTHOR]

This study investigated the effect of solution atoms (C, Al and Si) on hydrogen embrittlement resistance of TWIP steels. Fe-30Mn-0.6C steel was more sensitive to hydrogen embrittlement than Fe-30Mn-3Al3Si steel. Moreover, the crack mode of Fe-30Mn-3Al3Si steel was a combination of transgranular and intergranular cracks, while transgranular crack was rarely found in Fe-30Mn-0.6C steel. Because compare to substitutional atoms (Al and Si), interstitial C atoms promoted the random grain boundary cracking. Furthermore, the rapid propagation of random grain boundary cracking in steel containing C atoms led to the absence of transgranular cracking. The raw/processed data required to reproduce these findings cannot be shared at this time as the data also forms part of an ongoing study. • TWIP steel containing interstitial C atoms was more sensitive to HE. • Al and Si atoms seem to play favorable roles in the RGBs cracking resistance. • Hydrogen plays a dominant role in RGBs cracking of steel containing C atoms. • Hydrogen assisted stress in RGBs cracking of steel containing Al and Si atoms. • The premature RGBs cracking caused by C atoms leads to the absence of DSB cracking. [ABSTRACT FROM AUTHOR]

• The hydrogen behavior of 13Cr-5Ni-2Mo supermartensitic stainless steel was comprehensively investigated through two aspects. • Precipitated austenite can increase the hydrogen embrittlement resistance of the martensitic matrix. • A mechanism of the role of precipitated austenite on HE behavior under different hydrogen concentrations is proposed. • The higher hydrogen adsorption in 13Cr supermartensitic stainless steel leads to a lower hydrogen resistance compare to that of 960QC steel. • We propose a few strategies to drive high strength hydrogen resistant steels. This work presents a comprehensive study of the hydrogen embrittlement (HE) behavior of a 13Cr-5Ni-2Mo supermartensitic stainless steel through two aspects: hydrogen diffusion and hydrogen concentration. Precipitated austenite reduced the effective hydrogen diffusion coefficient and hydrogen permeation flux, and thus increased the HE resistance. Further increasing the austenite content could not provide additional HE resistance as a martensitic transformation is prone to occur when a high hydrogen concentration and stress are coupled, leading to hydrogen induced crack initiation. The HE susceptibility of 13Cr-5Ni-2Mo steel is much higher than that of 960QC steel because of the higher adsorbing hydrogen concentration. [ABSTRACT FROM AUTHOR]

A 13Cr austenitic stainless steel with a good combination of high yield strength, ductility and hydrogen embrittlement resistance was designed by combining hetero-deformation induced strengthening and martensitic transformation induced plasticity effects. Room temperature metastable austenite is promoted by adding 8 wt% Mn to a 13Cr–5Ni–2Mo supermartensitic stainless steel. A heterostructure consisting of remaining martensite grains located between lath austenite grains and micrometer-sized austenite grains embedded inside ultrafine grains, was fabricated by cold rolling (44% reduction) and annealing at 973 K through a shear reversion process. The novel 13Cr austenitic stainless steel exhibits a yield strength of 923 MPa, tensile strength of 1085 MPa and total elongation of 33.2%. The hydrogen embrittlement resistance of the novel steel was determined by incremental step loading technique testing and was increased 40% compared with that of the 13Cr–5Ni–2Mo supermartensitic stainless steel. This study provides an approach for the design and industrial fabrication of high strength (125 ksi grade level), high ductility and hydrogen embrittlement resistant stainless steels that can be used in harsh service environments containing hydrogen. [ABSTRACT FROM AUTHOR]

• The hydrogen coverage first increases and then decreases with increasing deformation. • The hydrogen embrittlement resistance is improved when materials are experienced a severe deformation. • Dislocation cell walls with a sufficiently high dislocation density are proved to be an effective hydrogen trap. This study investigated the effects of dislocation patterns introduced by cold rolling deformation on the hydrogen absorption properties, hydrogen trap behaviors and hydrogen embrittlement (HE) resistance for Armco iron under electrochemical charging. The surface hydrogen coverage first increases and then decreases with increasing deformation, and reaches a maximum at 50% deformation. Dislocation cell walls appear when the deformation is greater than 50%. Furthermore, the HE resistance is improved when the deformation reaches 80%. Because the dislocation cell walls can be used as effective hydrogen traps when the dislocation density reaches a sufficiently high value. [ABSTRACT FROM AUTHOR]

• Austenite content is the most influential factor on the hydrogen diffusion rate. • Dissolved H in austenite can diffuse to the interface during the transformation. • Hydrogen promotes local deformation of ferrite by promoting dislocation emission. To balance good strength and ductility, Medium Mn steels have been considered as the new generation materials used in automotives. However, they show delayed fracture, which is thought to relate to hydrogen. Therefore, in order to understand their mechanical properties with various hydrogen contents, it is very important to assess their safety. In this study, the effect of hydrogen on the mechanical properties of several medium Mn steels (MMSs) with different Mn content and treatments were investigated. For medium Mn steels, the stability of the retained austenite (RA) was examined and the hydrogen permeation test was performed. Austenite, as a barrier to hydrogen diffusion, leads to a tortuous diffusion path, which reduces the diffusion rate of hydrogen in MMSs. Increasing the Mn content increases the volume fraction of RA in the specimen. The stress-strain curves of MMSs were divided into three parts, determined by the stability and content of RA. Slow strain rate tensile tests with hydrogen charging were performed to investigate the behaviour of hydrogen diffusion and the mechanism of hydrogen embrittlement (HE). After the tests, the hydrogen content was measured and the fracture surface was observed and analysed. The phenomenon of HE in steels has been mainly explained based on the mechanisms of hydrogen-enhanced localised plasticity (HELP), hydrogen-enhanced decohesion (HEDE), and hydrogen assisted micro ovoid coalescence (HDMC). Due to the existence of hydrogen, fracture morphology changes from ductile mode to brittle mode. It was also found that under the same strain rate, tensile strength and elongation decrease gradually as hydrogen concentration increases, resulting in final failure. [ABSTRACT FROM AUTHOR]