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Aiming at the problem that melt inclusions in the casting process of 7085 aluminum alloy seriously affect the ingot quality, this study introduces ultrasonic bending vibration into the melt of the launder in the semi-continuous casting process of 7085 aluminum alloy and investigates the online purification effect of ultrasonic bending vibration on the melt of 7085 aluminum alloy through a metallographic analysis, SEM analysis, and EDS energy spectrum analysis. The results show that, under the action of the ultrasonic, the inclusions in the aluminum melt are transformed from a large number of elongated large inclusions with a size of more than 50 μm, and granular inclusions with a size of about 5–15 μm, into a small amount of smaller than 30 μm point-like small inclusions. In addition, the average area ratio of inclusions in the melted sample was reduced from 3.835 (±0.05)% to 0.458 (±0.05)%, and the residual refining agent in the aluminum melt was effectively removed. It was also found that under the action of ultrasonic bending vibration, the tiny inclusions in the melt aggregate with each other, and interact with the residual refining agent in the melt to further grow, and are attached to the inner surface of the ceramic cavity channel to be removed. [ABSTRACT FROM AUTHOR]