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Silicon carbide (SiC) is well known as an excellent material for high performance optical applications because it offers many advantages over other commonly used glasses and metals. The excellent attributes of SiC include high strength, high hardness, low density, high thermal resistance, and low coefficient of thermal expansion. The effect of CO2 laser and its tool path on SiCwere investigated. The process started by creating laser pre-cracks on the desired pattern. Subsequently, laser assisted polishing was conducted on the same tool path. The surface showed a sharp increase in material removal in the areas with laser pre-cracks. This high difference in material removal was used not only to fabricate a ⌀ 1100 mm concave mirror with 127 μm in depth but also to generate macro and micro patterns. Grooves from 2 mm to 200 μm in width and 5 μm to 20 μm depth were successfully generated.

Recent advances in four-dimensional (4D) printing technology have developed various approaches for creating shape-morphing structures and devices. However, it is impractical as a universal method to fabricate directly available shape-morphing structures in any desired shapes. These 4D printed shape-morphing structures are either limited in structures with flat architectures or needed for the subsequent tedious thermo-mechanical programming process. To overcome these limitations, this work, as an example, demonstrates a versatile fabrication method for constructing soft grasping mechanisms with different architectures via mechanically assembling the basic self-bending units made of polymer-paper bilayer composite. The bilayer is fabricated in a single printing process by three-dimensional printing polymer fibers in parallel and layer-by-layer on the paper substrate. All the basic units are cut out in strip shape from the same piece of bilayer along the direction of the printed fiber being able to generate bending deformation in the direction transverse to the printed fibers upon heating. The obtained units are then mechanically assembled using pre-fabricated hard components for constructing three grasping mechanisms with different architectures. Upon heating, each unit generating the bending deformation endows the assembled structure with a desired integral shape-transition for the function of grasping. This method to the mechanical assembly of self-bending units provides new routes to the design of polymer-based shape-morphing structures.