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Si 2 N 2 O composites were achieved via direct ink writing technique and pressureless sintering. The design and optimization of inks and the effect of mass ratio of Si 3 N 4 and SiO 2 on the phase composition, microstructure, mechanical properties and dielectric properties of composites were systematically investigated. The inks exhibit superior stability and printability. Increasing SiO 2 content facilitated densification and enhancement of mechanical property. The generation of β-Si 3 N 4 and Si 2 N 2 O and the nucleation of cristobalite were restrained by high content SiO 2. The ceramic composites with the flexural strengths from 74.1MPa to 104.9MPa and low dielectric constant (≤4.68) were fabricated. This strategy provides a systematic reference for synthesis of high-performance porous Si 2 N 2 O composites based on the DIW. [ABSTRACT FROM AUTHOR]

Porous Si 2 N 2 O ceramics strengthened by directional β-Si 3 N 4 are fabricated by direct ink writing technique and seeding method. Slurries prepared with different contents of β-Si 3 N 4 grains exhibited superior printing behavior. The degree of orientation of β-Si 3 N 4 grains increased with the increase of grains content. The mechanical properties of the porous Si 2 N 2 O ceramic are effectively improved by interspersed β-Si 3 N 4 grains and present anisotropy. This novel strategy provides a reference for fabricating high-performance anisotropic complex structure ceramics. [ABSTRACT FROM AUTHOR]

Si2N2O ceramic foam is developed by the combination of biological foaming (BF) technique and direct ink writing (DIW). The effect of yeast content on the rheological properties of inks and phase composition, microstructure, and mechanical properties of ceramic foam are systematically investigated. The inks consist of different proportions of yeast suspension and ceramic start powder suspension that exhibit superior printing behavior and proper fermentation capacity. Yeast cells and additives derived from commercial active yeast are fully utilized as BF agent, nutrient, and emulsifier. The variation of yeast contents bring about the evolution of phases, pores density, and mechanical properties of ceramic parts. The Si2N2O foams with porosities from 61.5 ± 4.3% to 71.0 ± 4.5% are successfully fabricated. The corresponding compressive strength decreases from 33.1 ± 2.6 to 8.3 ± 1.5 MPa. As a result, a promising reference for the design and preparation of BF ceramic ink and hierarchical ceramic foam based on DIW is provided. [ABSTRACT FROM AUTHOR]

An embedded dense coating was fabricated on the direct ink writing Si 2 N 2 O porous ceramic by impregnating the SiO 2 -sol and in-situ sintering. The influence of different heat-treatment atmosphere and temperature on the microstructure, phase composition, mechanical properties and water resistance was studied systematically. A relatively flat and dense seal layer was obtained in the air atmosphere. The crystallization of SiO 2 was inhibited by nitrogen atmosphere. The resulting embedded coatings effectively improved the mechanical properties and water resistance of Si 2 N 2 O porous ceramic, and the specimens treated in air exhibited better comprehensive performance due to the higher densification. This strategy provides a reference for in-situ surface reinforced components with complex structures. Unlabelled Image • A strategy for fabricating embedded dense coating on complex structure ceramic was provided. • The samples heat-treated in air exhibits better sealing effect than that in nitrogen. • The crystallization of SiO 2 was inhibited by nitrogen atmosphere. • Mechanical properties and water resistance are improved due to the good sealing effect. [ABSTRACT FROM AUTHOR]