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Solid oxide fuel cells (SOFCs) require high operating temperatures to minimize the oxygen reduction reaction resistance at cathode and increase the ionic conductivity of oxygen. However, at high operating temperatures, their stability during long-term operation degrades because of material deterioration and the mutual chemical reactions occurring at the interfaces. Herein, an electrode–electrolyte composite is fabricated by solution infiltration of lanthanum nickelate (LNO) electrode material into a GDC electrolyte layer to ensure more reaction sites compared with the conventional powder mixing of the electrode and electrolyte material. Further, the conventional thermal sintering process is replaced with the flash-light sintering process. Thus, the performance of the LNO–GDC cathode cell manufactured by flash-light sintering improves owing to suppression of grain growth of the infiltrated LNO particles. The microstructures of the infiltrated solution and composite layer of the electrolyte material are analyzed using field-emission scanning electron microscopy, and the crystallinity of the LNO nanoparticles is analyzed using high-resolution transmission electron microscopy. A maximum power density of 1.1 W/cm2 is achieved, an improvement of 58 % over the LSCF cell without infiltration at 750 ℃. This study is expected to contribute to the commercialization of SOFCs by replacing conventional thermal sintering. [ABSTRACT FROM AUTHOR]

In this study, scandia-stabilized zirconia (ScSZ) electrolyte thin-film layers were deposited via chemical solution deposition (CSD). We selected 10ScSZ (10% Sc 2 O 3 , 90% ZrO 2 molar ratio) as the target material, and the precursor solution was prepared by precise calculations. The 10ScSZ solution was deposited on Al2O3 substrate using a spin-coating method. Then, the substrate was sintered using two methods: flash light irradiation and thermal. The characteristics of the thin films were compared, including ionic conductivity, surface morphology, and chemical composition. Pulsed light sintering was applied in the sintering step under a variety of energy density conditions from 80 to 130 J/ cm 2 , irradiation on/off times of 10 ms and 10 ms/500 ms, number of pulses, and bottom heat from 300 to 600 °C. The ionic conductivity of the ScSZ electrolyte layers fabricated by thermal or flash light irradiation methods was tested and compared. The results show that the ScSZ electrolyte layer sintered by flash light irradiation within a few seconds of process time had similar ionic conductivity to the electrolyte layer that was thermal sintered for about 10 h including cooling process. [ABSTRACT FROM AUTHOR]

Solid oxide fuel cells (SOFCs) have strong potential for next-generation energy conversion systems. However, their high processing temperature due to multi-layer ceramic components has been a major challenge for commercialization. In particular, the constrained sintering effect due to the rigid substrate in the fabrication process is a main reason to increase the sintering temperature of ceramic electrolyte. Herein, we develop a bi-layer sintering method composed of a Bi 2 O 3 sintering sacrificial layer and YSZ main electrolyte layer to effectively lower the sintering temperature of the YSZ electrolyte even under the constrained sintering conditions. The Bi 2 O 3 sintering functional layer applied on the YSZ electrolyte is designed to facilitate the densification of YSZ electrolyte at the significantly lowered sintering temperature and is removed after the sintering process to prevent the detrimental effects of residual sintering aids. Subsequent sublimation of Bi 2 O 3 was confirmed after the sintering process and a dense YSZ monolayer was formed as a result of the sintering functional layer-assisted sintering process. The sintering behavior of the Bi 2 O 3 /YSZ bi-layer system was systematically analyzed, and material properties including the microstructure, crystallinity, and ionic conductivity were analyzed. The developed bi-layer sintered YSZ electrolyte was employed to fabricate anode-supported SOFCs, and a cell performance comparable to a conventional high temperature sintered (1400 °C) YSZ electrolyte was successfully demonstrated with significantly reduced sintering temperature (<1200 °C). [ABSTRACT FROM AUTHOR]