Search

Two ore samples, one obtained from a partially leached heap with suspended operations for about four years and the other through sonic drilling of a discarded dump were tested for the amenability/feasibility of copper extraction through reactor and column leaching. Mineralogical analysis of the samples indicated the dominant sulphide minerals to be chalcopyrite and pyrite. Various process parameters such as the effect of acid concentration, time, oxidant, pulverization and temperature were studied for the reactor leaching experiments. A maximum of 91% Cu extraction can be achieved while leaching the pulverized sonic drilled sample at 90 °C for 3 h. On the other hand, column leaching studies at 1 kg scale showed 65–70% Cu extraction with an acid concentration of 2.7% ( v / v ) for both the samples. Sequential leaching of the chemically leached residues of both sonic drilled and heap leached pad sample yielded additional 13.2% and 22.2% Cu, respectively in 20 days of bacterial leaching using a mixed culture of meso-acidophilic bacterial consortium. Column leaching studies showed that the heap leached pad sample was more amenable to leaching than the sonic drilled one. Further, during the downstream processing of the leach liquors, the solvent extraction efficiency was about 95% and the Cu metal deposited by electrowinning was of 99.9% purity. A tentative process flowsheet for the recovery of copper was also prepared. [ABSTRACT FROM AUTHOR]

The nickeliferous chromite overburden (COB) awaits a suitable technology to extract the obstinate nickel ingrained in its goethite matrix. In the present study, a novel Bio-Reduction Acid Leaching (BRAL) approach has been proposed using dissimilatory iron reducing bacteria (DIRB) which is inherently capable of transforming iron mineral phases via bio-reduction (BR). Mineralogical characterization of the bio-reduced COB using XRD and FTIR confirmed the phase transformation of goethite to hematite and magnetite with exposure of the nickel oxide peaks. Further, morphological characterization using FESEM vividly highlighted the changes of acicular goethite to granular magnetite deposits on the extra polymeric substance (a scaffold for electron transfer) secreted by DIRB consortium over the surface of COB. Further, enhanced nickel extraction was achieved with a reductive acid leaching (AL) approach with 6N sulfuric acid and 2% glucose (reducing agent) at 65 °C for 6 h. A cumulative of 83.6% nickel was achieved through this BRAL approach. The pregnant leach solution (PLS) generated as a result of the AL approach was subjected to a hydrometallurgical route to recover metallic nickel. Solvent extraction (SX) of the PLS was performed using 0.5 M NaD2EHPA as extractant. The pregnant nickel-loaded electrolyte was subjected to electrowinning (EW) to recover metallic nickel of 99.6% purity. The process flow-sheet is believed to provide a suitable eco-friendly, potential method to efficiently extract nickel from low grade nickel laterites to meet the ever growing demands caused by depletion of high grade nickel sulfidic ores. [ABSTRACT FROM AUTHOR]

Highlights: [•] Iron reducing bacteria reduced goethite to hematite in chromite overburden. [•] An adapted consortium showed efficient bio-reduction in chromite overburden (COB). [•] Phase changes lead to exposure of metals embedded in the goethite matrix. [•] Leaching of treated COB yielded enhanced nickel and cobalt recovery with 8M H2SO4. [Copyright &y& Elsevier]