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Microstructuring, in particular, the additive functionalization of surfaces with, e.g., conductive or bioactive materials plays a crucial role in many applications in sensing or printed electronics. Mostly, the lithography steps are made prior to assembling functionalized surfaces into the desired places of use within a bigger device as a microfluidic channel or an electronic casing. However, when this is not possible, most lithography techniques struggle with access to recessed or inclined/vertical surfaces for geometrical reasons. In particular, for "on-the-fly" printing aiming to add microstructures to already existing devices on demand and maybe even for one-time trials, e.g., in prototyping, a flexible "micropencil" allowing for direct write under direct manual control and on arbitrarily positioned surfaces would be highly desirable. Here, we present a highly flexible, micromanipulator-based setup for capillary printing of conductive and biomaterial ink formulations that can address a wide range of geometries as exemplified on vertical, recessed surfaces and stacked 3D scaffolds as models for hard to access surfaces. A wide range of feature sizes from tens to hundreds of micrometer can be obtained by the choice of capillary sizes and the on-demand in situ writing capabilities are demonstrated with completion of a circuit structure by gold line interconnects deposited with the setup. [ABSTRACT FROM AUTHOR]

Classical microcontact printing and polymer pen lithography (PPL) involve ink transfer to substrates using solid elastomeric stamps. Ink depletion thus limits the number of successive stamping steps without reinking. Porous stamps developed to overcome this limitation are used only for manual proof‐of‐principle experiments. Here, porous composite stamps for scanner‐based capillary stamping (SCS) that can be mounted on automated printing devices designed for PPL are developed. Porous SCS composite stamps consist of a rigid controlled porous silica glass (CPG) layer and a porous polymeric stamping layer. The latter can be topographically structured with contact elements by replication molding. The mechanical stabilization by the CPG layer ensures that the contact elements are coplanar. SCS allows automated, continuous, high‐throughput patterning enabled by ink supply through the porous SCS composite stamps. Even after more than 800 consecutive stamp–substrate contacts without reinking (the porous SCS composite stamps themselves are used as ink reservoirs), ink microdroplets are deposited without deterioration of the pattern quality. However, SCS also allows supply of additional ink during ongoing stamping operations through the pore systems of the porous SCS composite stamps. SCS can easily be adapted for multi‐ink patterning and may pave the way for further upscaling of contact lithography. [ABSTRACT FROM AUTHOR]

Lipid-based membranes play crucial roles in regulating the interface between cells and their external environment, the communication within cells, and cellular sensing. To study these important processes, various lipid-based artificial membrane models have been developed in recent years and, indeed, large-area arrays of supported lipid bilayers suit the needs of many of these studies remarkably well. Here, the direct-write scanning probe lithography technique called polymer pen lithography (PPL) was used as a tool for the creation of lipid micropatterns over large areas via polymer-stamp-mediated transfer of lipid-containing inks onto glass substrates. In order to better understand and control the lipid transfer in PPL, we conducted a systematic study of the influence of dwell time (i.e., duration of contact between tip and sample), humidity, and printing pressure on the outcome of PPL with phospholipids and discuss results in comparison to the more often studied dip-pen nanolithography with phospholipids. This is the first systematic study in phospholipid printing with PPL. Biocompatibility of the obtained substrates with up to two different ink compositions was demonstrated. The patterns are suitable to serve as a platform for mast cell activation experiments. [ABSTRACT FROM AUTHOR]

Gradient patterns comprising bioactive compounds over comparably (in regard to a cell size) large areas are key for many applications in the biomedical sector, in particular, for cell screening assays, guidance, and migration experiments. Polymer pen lithography (PPL) as an inherent highly parallel and large area technique has a great potential to serve in the fabrication of such patterns. We present strategies for the printing of functional phospholipid patterns via PPL that provide tunable feature size and feature density gradients over surface areas of several square millimeters. By controlling the printing parameters, two transfer modes can be achieved. Each of these modes leads to different feature morphologies. By increasing the force applied to the elastomeric pens, which increases the tip-surface contact area and boosts the ink delivery rate, a switch between a dip-pen nanolithography (DPN) and a microcontact printing (μCP) transfer mode can be induced. A careful inking procedure ensuring a homogeneous and not-too-high ink-load on the PPL stamp ensures a membrane-spreading dominated transfer mode, which, used in combination with smooth and hydrophilic substrates, generates features with constant height, independently of the applied force of the pens. Ultimately, this allows us to obtain a gradient of feature sizes over a mm² substrate, all having the same height on the order of that of a biological cellular membrane. These strategies allow the construction of membrane structures by direct transfer of the lipid mixture to the substrate, without requiring previous substrate functionalization, in contrast to other molecular inks, where structure is directly determined by the printing process itself. The patterns are demonstrated to be viable for subsequent protein binding, therefore adding to a flexible feature library when gradients of protein presentation are desired. [ABSTRACT FROM AUTHOR]