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This study reviews advanced methods for corrosion detection and characterization in pipes using thermography, with a focus on addressing the limitations posed by small datasets. Thermography captures temperature distributions on the surface of pipes to identify subsurface defects. The challenges of sequential data processing, neural network performance, feature extraction, and dataset size are discussed, with proposed solutions such as advanced algorithms, feature selection techniques, and data augmentation. Given the significant gap in the current literature, there is a need for larger, more diverse datasets to train more robust and accurate machine learning models. A case study combining experimental data with Finite Element Method (FEM) simulations demonstrates that augmenting datasets with synthetic data significantly improves defect detection accuracy. These findings highlight the potential of integrating thermography with machine learning to enhance defect detection, providing insights for future research and practical applications. [ABSTRACT FROM AUTHOR]

It is crucial to accurately detect moisture-induced defects in steel pipe insulation in order to combat corrosion under insulation (CUI). This study enhances the capabilities of infrared thermography (IRT) by integrating it with top-performing machine learning models renowned for their effectiveness in image segmentation tasks. A novel methodology was developed to enrich machine learning training, incorporating synthetic datasets generated via finite element method (FEM) simulations with experimental data. The performance of four advanced models—UNet, UNet++, DeepLabV3+, and FPN—was evaluated. These models demonstrated significant enhancements in defect detection capabilities, with notable improvements observed in FPN, which exhibited a mean intersection over union (IoU) increase from 0.78 to 0.94, a reduction in loss from 0.19 to 0.06, and an F1 score increase from 0.92 to 0.96 when trained on hybrid datasets compared to those trained solely on real data. The results highlight the benefits of integrating synthetic and experimental data, effectively overcoming the challenges of limited dataset sizes, and significantly improving the models' accuracy and generalization capabilities in identifying defects. This approach marks a significant advancement in industrial maintenance and inspection, offering a precise, reliable, and scalable solution to managing the risks associated with CUI. [ABSTRACT FROM AUTHOR]

Defects in in-service pipelines, including corrosion under insulation (CUI) and thickness loss, pose significant challenges to asset integrity in the oil and gas industry. These defects are particularly hazardous as they often remain unnoticed. The automation of defect detection processes can assist inspectors in reducing analysis time, costs, and human error. However, recent attempts to adopt machine learning for automated defect detection from thermal images have been hindered by limited data availability. This paper presents a novel approach to address this issue by utilizing thermal data augmentation, generating synthetic sub-surface defects via finite element modeling. The resulting synthetic thermal images, combined with real images, are then used to train a deep learning model for the automatic detection of potential defects. Additionally, this study explores the efficacy of synthetic thermal images in enhancing the generalization of the detection model. [ABSTRACT FROM AUTHOR]