1. Data-Driven Identification of Remaining Useful Life for Plastic Injection Moulds
- Author
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Georg Ørnskov Rønsch, Devarajan Ramanujan, Peter Gorm Larsen, Alexandros Iosifidis, Till Böttjer, Cláudio Gomes, Andersen, Ann-Louise, Andersen, Rasmus, Brunoe, Thomas Ditlev, Stoettrup Schioenning Larsen, Maria, Nielsen, Kjeld, Napoleone, Alessia, Kjeldgaard, Stefan, and Brunoe, Ditlev
- Subjects
Identification (information) ,Injection moulding ,Computer science ,Machine learning ,Predictive Maintenance ,Smart Manufacturing ,Data mining ,Data-driven model ,computer.software_genre ,computer ,Data-driven - Abstract
Throughout their useful life, plastic injection moulds operate in rapidly varying cyclic environments, and are prone to continual degradation. Quantifying the remaining useful life of moulds is a necessary step for minimizing unplanned downtime and part scrap, as well as scheduling preventive mould maintenance tasks such as cleaning and refurbishment. This paper presents a data-driven approach for identifying degradation progression and remaining useful life of moulds, using real-world production data. An industrial data set containing metrology measurements of a solidified plastic part, along with corresponding lifecycle data of 13 high production volume injection moulds, was analyzed.Multivariate Statistical Process Control techniques and XGBoost classification models were used for constructing data-driven models of mould degradation progression, and classifying mould state (early run-in, production, worn-out). Results show the XGBoost model developed using element metrology & relevant mould lifecycle data classifies worn-out moulds with an in-class accuracy of 88%. Lower in-class accuracy of 73% and 61% were achieved for the compared to mould-worn out less critical early run-in and production states respectively.
- Published
- 2021
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