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Bone fractures often require internal fixation using plates or screws. Normally, these devices are made of permanent metals like titanium providing necessary strength and biocompatibility. However, they can also cause long-term complications and may require removal. An interesting alternative are biocompatible degradable devices, which provide sufficient initial strength and then degrade gradually. Among other materials, biodegradable magnesium alloys have been developed for craniofacial and orthopaedic applications. Previously, we tested implants made of magnesium hydroxide and RS66, a strong and ductile ZK60-based alloy, with respect to biocompatibility and degradation behaviour. Here, we compare the effects of dissolving magnesium hydroxide and RS66 cylinders on bone regeneration and bone growth in rabbit condyles using microtomographical and histological analysis. Both magnesium hydroxide and RS66 induced a considerable osteoblastic activity leading to distinct but different spatio-temporal patterns of cancellous and periosteal bone growth. Dissolving RS66 implants induced a prominent periosteal bone formation on the medial surface of the original condyle whereas dissolving magnesium hydroxide implants enhance mainly cancellous bone formation. Especially periosteal bone formation was completed after 6 and 8 weeks, respectively. The observed bone promoting functions are in line with previous reports of magnesium stimulating cancellous and periosteal bone growth and possible underlying signalling mechanisms are discussed. Biodegradable magnesium based implants are promising candidates for use in orthopedic and traumatic surgery. Although these implants are in the scientific focus for a long time, comparatively little is known about the interactions between degrading magnesium and the biological environment. In this work, we investigated the effects of two degrading cylindrical magnesium implants (MgOH 2 and RS66) both on bone regeneration and on bone growth. Both MgOH 2 and RS66 induce remarkable osteoblastic activities, however with different spatio-temporal patterns regarding cancellous and periosteal bone growth. We hypothesize that degradation products do not diffuse directionless away, but are transported by the restored blood flow in specific spatial patterns which is also dependent on the used surgical technique. [Display omitted] [ABSTRACT FROM AUTHOR]

Strength-ductility trade-off is a common issue in Mg alloys. This work proposed that a synergistic enhancement of strength and ductility could be achieved through tuning interlayer dwell time (IDT) in the wire and arc additive manufacturing (WAAM) process of Mg alloy. The thermal couples were used to monitor the thermal history during the WAAM process. Additionally, the effect of different IDTs on the microstructure characteristics and resultant mechanical properties of WAAM-processed Mg alloy thin-wall were investigated. The results showed that the stable temperature of the thin-wall component could reach 290 °C at IDT=0s, indicating that the thermal accumulation effect was remarkable. Consequently, unimodal coarse grains with an average size of 39.6 µm were generated, and the resultant room-temperature tensile property was poor. With the IDT extended to 60s, the thermal input and thermal dissipation reached a balance, and the stable temperature was only 170 °C, closing to the initial temperature of the substrate. A refined grain structure with bimodal size distribution was obtained. The remelting zone had fine grains with the size of 15.2 µm, while the arc zone owned coarse grains with the size of 24.5 µm. The alternatively distributed coarse and fine grains lead to the elimination of strength-ductility trade-off. The ultimate tensile strength and elongation of the samples at IDT=60s are increased by 20.6 and 75.0% of those samples at IDT=0s, respectively. The findings will facilitate the development of additive manufacturing processes for advanced Mg alloys. [ABSTRACT FROM AUTHOR]

A detailed and systematic investigation on the effect post heat treatment has on the microstructure evolution and the resultant mechanical properties of the wire arc additive manufacturing processed Mg-5.9Gd-2.8Y-0.7Zr alloy is conducted in this work. The microstructure of the as-built sample is composed mainly of fine equiaxed α-Mg grain and Mg24(Gd, Y)5 phase. The solution heat treatment (400°C × 1 h) has relatively little effect on grain size, but it can effectively reduce the content of the Mg24(Gd, Y)5 phase, which leads to a significantly improved elongation with slightly decreased strength. Further ageing heat treatment at 200°C induces prismatic β' precipitates formation and does not influence other phases and grain size. The samples directly following the peak ageing heat treatment process demonstrate the best tensile properties with yield strength of 227 ± 9 MPa, ultimate tensile strength of 350 ± 4 MPa and elongation of 5.5 ± 0.6%. [ABSTRACT FROM AUTHOR]

Abstract: A strong and ductile Mg–6.0%Zn–1.0%Y–0.6%Ce–0.6%Zr alloy was developed. The alloy was first cast into billets which were rapidly solidified into ribbons, comminuted and extruded. Some of the extrusions were subjected to reciprocal extrusion processing. The microstructures of the alloy prepared by the different processes were analyzed by optical microscopy (OM) as well as high resolution scanning electron microscopy (HRSEM) and transmission electron microscopy (TEM). The microstructure of the cast consisted of coarse grains with average grain size of about 45μm with intermetallic networks at grain boundaries. The microstructure of the extrusions made of rapidly solidified chips was not uniform; it was fine at the circumference, but coarser in the central area. A low density of defects in the form of unwelded rapidly solidified (RS) ribbon particles in the center of the extrusion was also present. The microstructure of the alloy subjected to reciprocating extrusion was more uniform with average grain size of 1.3μm and homogeneously dispersed strengthening particles 80nm in diameter. [Copyright &y& Elsevier]