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In this paper, we investigate the challenges related to electrodeposition and characterization of magnetostrictive galfenol thin films as well as techniques used to overcome these issues. Successful deposition and evaluation of galfenol thin films is necessary for the design of galfenol based microelectromechanical devices. Stress is a primary concern because thick films and poor adhesion to substrates (e.g., silicon oxide) can lead to delamination and peeling. In addition, magnetostriction measurements require films that are uniform in thickness and composition over the sample area. Various adhesion layers were tested, and delamination was eliminated with Cr/Cu, which provided robust adhesion to the glass substrates used in capacitance bridge measurements. Uniformity and composition were controlled by the use of a rotating disk electrode for electrodeposition, which created a uniform boundary condition across the sample during deposition. The capacitance bridge technique was calibrated with Ni/glass samples, after which a magnetostriction of 140 ppm was measured for Fe83Ga17 films. These results represent the first magnetostriction measurements of electrodeposited galfenol. [ABSTRACT FROM AUTHOR]

In this study, thin films of Fe83Ga17 (a giant magnetostrictive alloy) were grown on single-crystalline n-GaAs (001) and polycrystalline brass substrates via electrochemical synthesis from ferrous and gallium sulfate electrolytes. Extensive structural characterization using microdiffraction, high-resolution ω - 2θ, and rocking-curve analysis revealed that the films grown on GaAs(001) are highly textured with <001> orientation along the substrate normal, and the texture improved further upon annealing at 300 °C for 2 h in N2 environment. On the contrary, films grown on brass substrates exhibited <011> preferred orientation. Rocking-curve analysis done on Fe83Ga17/GaAs structures further confirmed that the <001> texture in the Fe83Ga17 thin film is a result of epitaxial nucleation and growth. The non-linear current-voltage plot obtained for the Fe-Ga/GaAs Schottky contacts was characteristic of tunneling injection, and showed improved behavior with annealing. Thus, this study demonstrates the feasibility of fabricating spintronic devices that incorporate highly magnetostrictive Fe(1-x)Gax thin films grown epitaxially via electrochemistry. [ABSTRACT FROM AUTHOR]

Galfenol (Fe1−xGax, 10 < x < 40) may be the only smart material that can be made by electrochemical deposition which enables thick film and nanowire structures. This article reviews the deposition, characterization, and applications of Galfenol thin films and nanowires. Galfenol films have been made by sputter deposition as well as by electrochemical deposition, which can be difficult due to the insolubility of gallium. However, a stable process has been developed, using citrate complexing, a rotating disk electrode, Cu seed layers, and pulsed deposition. Galfenol thin films and nanowires have been characterized for crystal structures and magnetostriction both by our group and by collaborators. Films and nanowires have been shown to be largely polycrystalline, with magnetostrictions that are on the same order of magnitude as textured bulk Galfenol. Electrodeposited Galfenol films were made with epitaxial texture on GaAs. Galfenol nanowires have been made by electrodeposition into anodic aluminum oxide templates using similar parameters defined for films. Segmented nanowires of Galfenol/Cu have been made to provide engineered magnetic properties. Applications of Galfenol and other magnetic nanowires include microfluidic sensors, magnetic separation, cellular radio-frequency identification (RFID) tags, magnetic resonance imaging (MRI) contrast, and hyperthermia. [ABSTRACT FROM AUTHOR]