1. Calibration of DC Potential Drop Method Considering Fatigue Load
- Author
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Shuai Wang, Ni Chenqiang, Hongliang Yang, He Xue, Xiurong Fang, and Gou Siyu
- Subjects
Accuracy and precision ,Observational error ,Materials science ,Calibration curve ,business.industry ,Mechanical Engineering ,Aerospace Engineering ,Structural engineering ,Paris' law ,Signal ,Finite element method ,Mechanics of Materials ,Calibration ,Deformation (engineering) ,business - Abstract
The direct current potential drop (DCPD) method is an important method for monitoring crack initiation and propagation in specimens. During fatigue crack growth monitoring, the load causes the potential drop (PD) signal to change and produces periodic fluctuations independent of crack growth, thereby affecting the measurement accuracy and resolution. This study proposes a novel calibration method to quantitatively evaluate and correct the measurement error due to the change in the PD signal caused by the load during fatigue crack growth monitoring. Tensile fatigue tests and DCPD monitoring tests were conducted to measure the PD signal fluctuation owing to the cyclic load before and after specimen cracking. Electrical–structural finite element analyses were used to simulate the test process, and a calibration function considering the influence of the load was obtained. The influence of the load on the measurement accuracy and resolution was quantitatively evaluated using the model and experimental data. The cyclic load caused the PD signal to deviate from the calibration curve when the deformation of the specimen was not considered; the PD signal exhibited periodic fluctuations as a result. Moreover, for a certain range of fatigue loads, the corresponding PD signal increased as the crack grew. The proposed calibration method can correct the measurement error due to cyclic load, thereby further improving the measurement accuracy and resolution, and providing a basis for high-precision crack growth measurement.
- Published
- 2021