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Beyond conventional military products, technologies in the defense industry sectors around the globe are integrated and fused with newly emerging technologies such as three-dimensional printing (3DP) and smart material fabrication. Acknowledging these trends, this study proposes a miniature high-speed actuator whose fabrication process entails 3DP, smart materials, and shape memory alloy. The manufactured actuator is 25 mm long and 5 mm wide in and weighs 2.5 g, having the optimal frequency in the range of 35-40 Hz. Force and deformation measurement were also conducted, resulting in the lift force of 0.18 N per second with a bending deformation of 5 mm.

Most existing approaches to developing robotic manipulators or artificial hands have used rigid components, with joints, linkages, gears, and motors. Rigid robotic systems can perform tasks with precise and articulated motion, but require complex integrated feedback-based control systems. Soft robotics is an emerging research field that uses deformable materials to build systems that are compliant and adaptable via simple integrated mechanisms, enabling biomimetic behavior with compact systems. Here, we report a novel tendon-driven bending actuator using smart soft composite (SSC) and shape memory alloy (SMA). First, an artificial finger was designed based on a SMA wire and a sliding mechanism, which mimics flexion of the human hand. This artificial finger has a soft hinge structure to enable the bending motion of the actuator. Experiments were conducted to evaluate the bending and load resistance of the artificial finger, and an optimal material composition was identified. The bending performance of the actuator was measured with various numbers of glass fiber sheets, and two-layered actuator showed the best performance in terms of the trade-off relationship between the bending capacity and the load holding capacity – bending angle of 305° with weight of 20 g and bending angle of 61° with weight of 60 g. Finally, a prototype robotic hand was then developed using four tendon-driven SSC fingers and a thumb, and grasping capabilities were demonstrated with various objects with diverse shapes.

Natural creatures morph their soft skins to adapt to the surrounding environments. Such unique morphing could be of great utility when creating bio-inspired soft robots. Here, we design shape memory textiles that may be used to create soft morphing shells woven using various kinds of fibers, including shape memory alloy wires. We explore the effects of fiber configurations, textile orientations, and lamination numbers in terms of actuation behaviors (deflections and blocking forces). Finally, soft morphing shells prepared from multiple laminates of shape memory textiles were created to allow three-dimensional surface morphing using two-dimensional laminated composites.

This work introduces the design of a smart soft composite (SSC) hinge actuator capable of a pure bending motion concentrated on specific sections of the actuator. This actuator makes use of a shape memory alloy (SMA) wire in a polydimethylsiloxane (PDMS) matrix embedded with segmented rigid components. The bending deformation was accomplished by actuating the SMA wire embedded along the length of the matrix eccentrically from neutral surface. This study introduces the design and manufacturing method of the actuator and experimental results for the maximum bending curvature for different configurations of the actuator. A model was presented to calculate the maximum bending curvature and validated against the experimental data. Results show that a smaller flexible length ratio is better for obtaining a larger maximum bending curvature, and that for an actuator containing multiple hinges, the total length of the hinges is more important than the number of hinges in the actuator. Finally, a gripper consisting of three fingers was developed where each finger consists of a hinge actuator with two hinges. The fingers of the gripper have a working length of 90 mm and the gripper was evaluated by grabbing cylindrical objects with diameters ranging between 1 mm and 80 mm. Results show that the gripper has a good passively adaptive capability for grasping a large range of objects with different sizes by virtue of the properties of the hinge actuator. Afterwards, the pulling force through different grasps was tested and it was shown that the gripper is capable from transitioning directly from a power grasping to a fingertip grasp and that power grasping is better than the fingertip grasp.

Morphing technology is inspired by biological motion for implementation in missions in a variety of areas without shape-change device. This study investigates the aerodynamic performance of a self-contained morphing winglet for an unmanned aerial vehicle (UAV) that mimics the wing-tip feathers of gliding birds. A smart soft composite (SSC), formed of shape memory alloy (SMA) wires and glass fibers within a soft polymeric matrix, was used to fabricate morphing winglets. Experiments were conducted with various diameters and numbers of embedded SMA wires, and numbers of the glass-fiber fabric lamina, which were compared with an analytical model. Morphing winglets were implemented at both wing tips of a WASP 4/7-scale UAV, and the aerodynamic characteristics were investigated using a wind tunnel testing with various attack angles. As results, when the morphing winglet was actuated, the lift-to-drag ratio increased by 5.8% compared with the flat wing geometry for attack angle greater than 5°.

This paper introduces the design of a smart soft composite (SSC) actuator capable of multiple modes of actuation. This actuator combines four shape memory alloy (SMA) wires embedded in a soft matrix where one or two SMA wires can be activated to induce the actuator into either the bending mode, the twisting mode or the combined bending and twisting mode of actuation. Experimental results for actuators of different lengths were obtained for all modes of actuation and the actuator is capable of large deformations in all modes and directions of actuation. Then a simple FEA model was used to predict the range of deformation for different lengths in the different modes of actuation. This model is able to predict accurately the bending and twisting angles of the actuator for the different modes of actuation. The 120 mm actuator is capable of deformations up to approximately 160° in both the pure bending and pure twisting modes and of approximately 80° for both twisting and bending in the combined twisting and bending mode of actuation.

A morphing flap is for changing the shape of wings continuously without any additional mechanical parts, which can reduce turbulence, aerodynamic drag, vibration, and noise versus the discontinuous geometry of ‘conventional’ flaps. Especially, smart materials based morphing technology can achieve various deformations without complex mechanical components, such as motors and joints. These characteristics are advantageous to reduce the operating cost of the aircraft through improvement of aerodynamic performance and weight saving. In this study, we designed a hybrid composite actuator capable of shape-retention, integrated with a shape memory polymer (SMP) scaffold and a shape memory alloy (SMA) wire. The hybrid composite actuator composed of SMP and SMA can maintain a deformed state without additional current to heat the SMA by using shape-memory effects of SMP. The measured maximum deformation angle of the actuator was 102° and the maintained angle was 70°. Then, the aerodynamic performance of the morphing flap was evaluated in wind-tunnel experiments. The morphing flap generated additional lift force during actuation and the lift-to-drag ratio of the morphing flap was higher than that of a conventional flap; the maximum difference was 81% at 10° of the angle of attack.

The one-dimensional deformation of shape memory alloy (SMA) wires and springs can be implemented into different types of functional structures with three-dimensional deformations. These structures can be classified based on the type of structure and how the SMA element has been implemented into the following categories: rigid mechanical joints, semi-rigid flexural hinges, SMA elements externally attached to a soft structure, and embedded into the soft structure. These structures have a wide range of properties and implementation requirements, and they have been used to produce a variety of robots with rigid and soft motions. The different research efforts to develop actuators and robots related to each type of structure are presented along with their respective strengths and weaknesses. A model is then developed to discuss the performance and applicability of SMA wires versus SMA springs for actuators with a polymeric matrix to see the effect of each type of SMA on the selection of design parameters. A comparison of the different types of structures and the applicability of different types of SMA elements for different types of structures is then presented.

This article introduces a novel design for a soft morphing actuator capable of pure twisting motion through a pair of shape memory alloy wires embedded in a polydimethylsiloxane matrix at constant and opposite eccentricity across the cross section in opposite directions. This report introduces the design of the actuator, the manufacturing method, and experimental results for the twisting angle and twisting force when varying the dimensions of the matrix of the actuator. Afterward, a simple model is applied to verify the effect of matrix dimensions on the twisting angle of the actuator. The results show that there is an optimal actuator thickness for both the twisting angle and the twisting force of the actuator, that there is a trade-off between the twisting angle and the twisting force for the actuator’s thickness, and that a longer length is better for both metrics within the tested dimensions.

This paper introduces a novel geometry for a pure-twisting soft morphing actuator that improves the stability of the actuator and allows it to obtain a larger twisting angle. The smart soft composite (SSC) actuator uses pair of NiTi shape memory alloy (SMA) wires embedded in a cross-shaped polydimethylsiloxane (PDMS) matrix at constant and opposite eccentricity across the cross-section in opposite directions in order to produce a twisting motion. To evaluate the twisting performance of the cross-shaped actuator, specimens with rectangular cross-sections and cross-shaped cross-sections are made and their twist angles are measured and compared. Results show that the cross-shaped actuator is capable of a higher twisting rate by using a thinner flange due to a more stable twisting motion.

Smart material such as SMA (Shape Memory Alloy) has been studied in various ways because it can perform continuous, flexible, and complex actuation in simple structure. Smart soft composite (SSC) was developed to achieve large deformation of smart material. In this paper, a shell actuator using woven type SSC was developed to enhance stiffness of the structure while keeping its deformation capacity. The fabricated actuator consisted of a flexible polymer and woven structure which contains SMA wires and glass fibers. The actuator showed various actuation motions by controlling a pattern of applied electricity because the SMA wires are embedded in the structure as fibers. To verify the actuation ability, we measured its maximum end-edge bending angle, twisting angle, and actuating force, which were , , and 0.15 N, respectively.

In this paper, biomimetic underwater robots built using smart actuators, e.g., a shape memory alloy (SMA), an ionic polymer metal composite (IPMC), lead zirconate titanate (PZT), or a hybrid SMA and IPMC actuator, are reviewed. The effects of underwater environment were also considered because smart actuators are often affected by their external environment. The characteristics of smart actuators are described based on their actuating conditions and motion types. Underwater robots are classified based on different swimming modes. We expanded our classification to non-fish creatures based on their swimming modes. The five swimming modes are body/caudal actuation oscillatory (BCA-O), body/caudal actuation undulatory (BCA-U), median/paired actuation oscillatory (MPA-O), median/paired actuation undulatory (MPA-U), and jet propulsion (JET). The trends of biomimetic underwater robots were analyzed based on robot speed (body length per second, BL/s). For speed per body length, robots using an SMA as an actuator are faster than robots using an IPMC when considering a similar length or weight. Robots using a DC motor are longer while their speeds per body length are similar, which means that robots using smart actuators have an advantage of compactness. Finally, robots (using smart actuators or a motor) were compared with underwater animals according to their speed and different swimming modes. This review will help in setting guidelines for the development of future biomimetic underwater robots, especially those that use smart actuators.

A loop-linked structure, which is capable of morphing in various modes, including volumetric transformation, is developed based on knitting methods. Morphing flowers (a lily-like, a daffodil-like, gamopetalous, and a calla-like flower) are fabricated using loop patterning, and their blooming motion is demonstrated by controlling a current that selectively actuates the flowers petals.

The beam steering mechanism has been a key element for various applications ranging from sensing and imaging to solar tracking systems. However, conventional beam steering systems are bulky and complex and present significant challenges for scaling up. This work introduces the use of soft deployable reflectors combining a soft deployable structure with simple kirigami/origami reflective films. This structure can be used as a macroscale beam steering mechanism that is both simple and compact. This work first develops a soft deployable structure that is easily scalable by patterning of soft linear actuators. This soft deployable structure is capable of increasing its height several folds by expanding in a continuous and controllable manner, which can be used as a frame to deform the linearly stretchable kirigami/origami structures integrated into the structure. Experiments on the reflective capability of the reflectors are conducted and show a good fit to the modeling results. The proposed principles for deployment and for beam steering can be used to realize novel active beam steering devices, highlighting the use of soft robotic principles to produce scalable morphing structures.

Automotive wings are considered to be aerodynamic devices which have a significant effect on the driving, braking and cornering performances by influencing the flow of fluids around the vehicle without changing the weight of the vehicle. The wings have developed from having a fixed shape to multi-sectional wings in order to amplify the advantages of their aerodynamic effect in specific situations such as cornering and braking. However, the multi-sectional wings based on flaps, ailerons, and slats have to modify their surface or camber using hinged parts. These discrete sections create aerodynamic losses during shape changes. In this paper, a morphing car-spoiler based on a reinforced elastomer capable of continuous self-actuation throughout its surface was applied to a small-scale vehicle without slotted parts or mechanical elements. The designed morphing car-spoiler consists of a woven type Smart Soft Composite (SSC) which was made by weaving Shape Memory Alloy (SMA) wires and glass fibers embedded in a polydimethylsiloxane (PDMS) polymeric soft matrix. The phase transformation from martensite to austenite of the SMA wires creates an axial load in the longitudinal direction resulting in symmetric bending of the spoiler. Using an open-blowing type wind tunnel, tests were conducted on the stand-alone spoiler to verify its aerodynamic effects. Furthermore, to evaluate its performance in practice, the morphing car-spoiler was mounted on a small-scale vehicle and tested in a closed-type wind tunnel. Results show that the morphing car-spoiler generates a downforce which increases the normal tire adhesion and that it is possible to adapt its shape for various situations such as cornering and braking.Copyright © 2014 by ASME

Shape memory alloy (SMA) wire embedded composites (SMAECs) are widely used as morphing structures in small-size and high-output systems. However, conventional SMAECs cannot keep deformed shapes without additional energy. In this paper, a new kind of smart structure named the woven type smart soft composite (SSC) beam is introduced, which is not only capable of morphing, but also maintaining its deformed shape without additional energy. The woven type SSC beam consists of two parts: woven wires and matrix. The selected woven wires are nitinol (Ni–Ti) SMA wires and glass fibers, while the matrix part is polydimethylsiloxane (PDMS). In order to evaluate the performance of the woven type SSC beam in areas such as in-plane deformation, blocking force and repeatability, a beam-shape specimen is prepared of size 100 mm (length) × 8 mm (width) ×3 mm (thickness). The fabricated SSC beam achieved 21 mm deformation and 16 mm shape retention. Blocking force was measured using a dynamometer, and was about 60 mN. In the repeatability test, it recovered almost the same position when its cooling time was 90 s more. Consequently, the woven type SSC beam can be applied to bio-mimicking, soft morphing actuators, consuming less energy than traditional SMAECs.