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We present the SALVO CMOS process, first device data and simulation study with the following features: (1) self-aligned local channel implants for SCE reduction; (2) sub-50 nm fabrication using only current production tools; (3) replacement gate with dual-polysilicon for low V/sub T/; (4) low aspect-ratio gates with CD insensitive to lithography and etch profile variability. The first demonstration of SALVO process shows it is a viable candidate for future ULSI CMOS production, in view of its versatility, controllability and compatibility.

A one-mask metal-insulator-metal (MIM) capacitor using damascene Ca as the bottom electrode has been developed. Using a PECVD SiN as both the capacitor dielectric and the diffusion barrier for Cu we have demonstrated for the first time, the achieving of low leakage, high linearity MIM capacitors directly on Cu. The leakage and breakdown characteristics of the MIM capacitor depend strongly on both the surface conditions of the damascened Cu and on the PECVD SiN. We found that multilayered SiN is superior than single layer SiN, and Cu CMP plays an important role. However, the inevitable dishing on large area capacitors during Cu CMP shows little impact on the electrical characteristics.

WSix metal resistors have been processed and characterized for CMOS technologies. It demonstrates good precision control and excellent quality factors for resistor applications. It can also be used for electrode of MIM capacitor simultaneously. This material and process are compatible for both Al and Cu back-end technologies and can be integrated as a module in these interconnects.