1. Precise Forming of Complex Magnesium Alloy Components Based on Finite Element Method and Quantitative Preforming Design
- Author
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Henry Hu, Qiang Wang, Yongbiao Yang, Xubin Li, and Zhi Min Zhang
- Subjects
010302 applied physics ,Materials science ,Mechanical Engineering ,Mechanical engineering ,Forming processes ,02 engineering and technology ,021001 nanoscience & nanotechnology ,01 natural sciences ,Blank ,Finite element method ,Material flow ,Principle of minimum energy ,Mechanics of Materials ,0103 physical sciences ,General Materials Science ,Extrusion ,Magnesium alloy ,0210 nano-technology ,Engineering design process - Abstract
To solve the difficulties associated with integral precise extrusion forming for complex components of magnesium alloy, Deform-3D finite element simulation software was used to conduct numerical analyses for the forming process. Different extrusion schemes were used for determining the overall extrusion difficulties associated with special-shaped thin-walled complex components of magnesium alloy. The effects of a preformed blank on the filling and formation of folding defects in the forming process were studied. Based on the principle of minimum energy in the process of plastic deformation and the law of least resistance, volume predistribution and equal distance flow quantitative compensation methods were put forward. These methods were used to optimize the size and structure of the preform, forming a uniform material flow distribution. They also enabled one to manifest a uniform material flow velocity distribution, reduce the forming load, and avoid the creation of folding and filling defects during the final forming, for the realization of an efficient and reliable preform optimization design for magnesium alloy profiled complex components. The results obtained from a forming test, microstructure and mechanical properties test showed that the mechanical properties of the extruded component all met the service indexes. This design method can provide a theoretical reference for preforming design of profiled complex components.
- Published
- 2020