1. Fabrication of microneedle patches with lyophilized influenza vaccine suspended in organic solvent
- Author
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E. Stein Esser, Mark R. Prausnitz, Jeong Woo Lee, Haripriya Kalluri, Ioanna Skountzou, Richard W. Compans, Jessica C. Joyce, and Yoo Chun Kim
- Subjects
Influenza vaccine ,Pharmaceutical Science ,02 engineering and technology ,030226 pharmacology & pharmacy ,Article ,Mice ,03 medical and health sciences ,Influenza A Virus, H1N1 Subtype ,0302 clinical medicine ,Influenza, Human ,Animals ,Humans ,Mice, Inbred BALB C ,Chromatography ,Manufacturing process ,Chemistry ,Organic solvent ,Vaccination ,H1N1 influenza ,Vaccine Stability ,021001 nanoscience & nanotechnology ,Immunization ,Influenza Vaccines ,Needles ,Murine model ,Solvents ,0210 nano-technology - Abstract
Skin vaccination by microneedle (MN) patch simplifies the immunization process to increase access to vaccines for global health. Lyophilization has been widely used to stabilize vaccines and other biologics during storage, but is generally not compatible with the MN patch manufacturing processes. In this study, our goal was to develop a method to incorporate lyophilized inactivated H1N1 influenza vaccine into MN patches during manufacturing by suspending freeze-dried vaccine in anhydrous organic solvent during the casting process. Using a casting formulation containing chloroform and polyvinylpyrrolidone, lyophilized influenza vaccine maintained activity during manufacturing and subsequent storage for 3 months at 40 [Image: see text] C. Influenza vaccination using these MN patches generated strong immune responses in a murine model. This manufacturing process may enable vaccines and other biologics to be stabilized by lyophilization and administered via a MN patch.
- Published
- 2021