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This study evaluated the effect of pipe diameter on the applicability of a technique using TE11 mode microwaves for in-pipe crack detection. Three TE11 mode converters of different inner diameters were designed based on theoretical calculations and verified via numerical simulations. The working bandwidths of these mode converters were 7.0, 4.0, and 1.9 GHz. Experimental verification was carried out using brass pipes with the corresponding three inner diameters, and with pipe lengths up to 21–25.5 m. An axial and a circumferential slit were introduced to simulate cracks and deployed at multiple positions along the pipes under test. The results showed that both axial and circumferential slits could be detected and located for an inner pipe diameter up to 39 mm and at a distance of 15 m–24 m. [ABSTRACT FROM AUTHOR]

This study investigated the effect of a bend on microwave NDT (non-destructive testing) applied for rapid pipe inspections. The factors affecting the mode conversion of microwaves due to a bend were deducted theoretically and verified through numerical simulation. Both theoretical and numerical results revealed that the mode conversion at a bend was actually determined by the frequency normalized by the cut-off frequency of an arbitrary mode (f / f c), the ratio of the curvature radius to the inner diameter of the pipe (r / D) and the bend angle (α). Subsequent experimental evaluations were performed using four groups of pipes with different inner diameters and five different bends. The effect of a bend was quantitatively evaluated by comparing the reflection signals from pipe wall thinning in a straight pipe with those in a bent pipe. The results showed that the presence of a bend led to a decrease in the reflection signal behind the bend, and the extent of decrease also depended on r / D and α of the bend. Furthermore, the length or the depth of the pipe wall thinning did not noticeably affect the decrease in reflection signal, when the bend's dimensions were certain. [ABSTRACT FROM AUTHOR]

This study proposed a long-range non-destructive pipe inspection approach using linearly-polarized circular TE 11 mode microwaves, enabling rapid detection of both axial and circumferential cracks on the inner surface of a metallic pipe. The applicability of the TE 11 mode microwaves for crack detection was discussed in the light of the currents induced on the inner surface of a pipe due to the propagation of the TE 11 mode microwaves. A dual-bend structured mode converter was designed to propagate linearly-polarized TE 11 mode microwaves inside a pipe with a certain inner diameter, based on the theoretical and numerical analysis of mode conversion due to a bend. A 3.5 GHz working bandwidth of the mode converter was achieved with a conversion efficiency of the TE 11 mode of over 90%. Experimental verification was conducted using stainless-steel pipes with an inner diameter of 23 mm and a total length of 7 m. An axial and a circumferential slit were introduced to simulate cracks. The experimental results confirmed reflections from both the axial and circumferential slits, indicating that the TE 11 mode microwaves are applicable to crack detection. The results also confirmed the correlation between TE 11 mode polarization and its detection sensitivity toward slits with different orientations along the circumferential direction. Furthermore, the axial and circumferential slits situated at different longitudinal and circumferential locations in the pipe were successfully detected by orthogonally deploying the mode converter to change the polarization of the TE 11 mode by 90°. [ABSTRACT FROM AUTHOR]

This paper presents a multivariate probability of detection (POD) analysis method for long-range pipe inspection using microwave non-destructive testing (NDT). The proposed two-dimensional (2D) POD model considers both the size and location of pipe wall thinning (PWT) and is thus able to simultaneously characterize the detectability and detection range. First, the propagation of microwaves in a pipe with PWT was modeled through numerical simulation. The simulated S-parameters (S11) were converted into the time domain and were further processed to correlate the amplitude of the reflection signal with the corresponding PWT depth and location. The simulation results indicate that the logarithmic amplitude of the reflection signal is proportional to the PWT location and logarithmic PWT depth. Therefore, a prior multivariate regression model was established for the above three parameters. Second, an experiment was performed using a 14.5-m-long brass pipe. Twelve short pipes with six different inner diameters were used to emulate PWT and were deployed at eight different locations in the pipe. The experimental results suggest that each PWT can be detected with excellent repeatability, and show consistency with the simulation results. The processed experimental signals were subsequently employed for the regression model of the amplitude of the reflection signal, PWT depth, and location. Finally, a 2D POD model was constructed on the basis of the regression model and a dynamic-static threshold, combining in-pipe microwave signal attenuation with instrumental noises. The POD plot and contour give reasonable interpretations of the detection capability of this testing method against PWTs with different depths, considering the PWT locations. [ABSTRACT FROM AUTHOR]