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This study experimentally investigates the efficacy of TE11 mode microwaves in detecting bend-region cracks. Three types of bends with different dimensions were deployed in a 3 m piping system and then tested, with an axial or circumferential slit machined at different angular positions to simulate a crack. The TE11 mode microwaves were excited using self-designed TE11 mode microwave probes and utilised for crack detection. The experimental results show clear reflection peaks at the bend position, demonstrating the feasibility of applying TE11 mode microwaves in the detection of bend-region cracks. Furthermore, the peak location of reflection is in accordance with the angular position of the slit. The findings also indicate that the peak amplitude of reflection is affected by the factors of mode conversion of microwaves at a bend. In addition, the experimental results also manifest an excellent signal-to-noise ratio to both two types of slits, suggesting that the microwave NDT is a powerful tool for bend-region inspection. [ABSTRACT FROM AUTHOR]

In this study, a TE01 mode converter was developed to locate an axial crack on the inner surface of a metal pipe. Three-dimensional finite element simulation was conducted to evaluate the effect of inserted coaxial cables on the transmission characteristic of the mode converter. The result showed that the energy of TE mode microwaves leaned to transmit to one side when the cables penetrated with inclination. To demonstrate the effectiveness of the mode converter, experimental verification was conducted. The mode converter was fabricated based on the simulation result. Microwaves were emitted through the pipe wall of the converter to propagate on both sides ('right side' and 'left side') of a pipe with an artificial slit. Compared with the signals from each side, the reflection from the slit on the right side was more significant than that on the left side. This result is consistent with the numerical simulation result. [ABSTRACT FROM AUTHOR]

This study discusses the characteristics of a mode converter to generate microwaves in the TE01 mode for the long-range inspection of pipes. Numerical analysis was conducted to evaluate the effect of the pipe diameter and the number of coaxial cables inserted into the pipe on the efficiency of converting microwaves from the coaxial TEM mode to the circular TE01 mode. The results reveal that the most efficient frequency range for TE01 mode propagation strongly depends on the number of cables and pipe diameter. Subsequent experiments were performed using brass pipes with a length of 5 m and diameters of 39.0 and 74.0 mm. The results of these experiments are consistent with the results of the numerical analysis: the pipe with a diameter of 39.0 mm showed a clear signal from an axial slit 1.5 m away from the mode converter and the pipe with a diameter of 74.0 mm showed almost no difference between signals with or without the slit. [ABSTRACT FROM AUTHOR]

This study investigated the applicability of microwave non-destructive testing, which has been proved effective in quickly detecting the defect location in a long pipe, to the size evaluation of wall thinning defects. Artificial wall thinning defects with different sizes (depths and lengths) and edge profiles were introduced to a flanged brass pipe with a total length of 15 m, and reflected microwave signals were measured in experiments. A signal processing method combining windowing and dispersion compensation was proposed to extract the defect-related reflection signals in the frequency domain. Resonant frequencies, at which the amplitude of extracted signals dropped significantly, decreased with the increase of either wall thinning depth or length. In addition, the results demonstrate that wall thinning location and pipe end conditions have little influence on resonant frequencies after signal processing. A back propagation neural network was trained by simulation data, using resonant frequencies as the input, to simultaneously evaluate defect depth and length, and the performance was validated by experiments. Maximum prediction errors of depth and length of wall thinning were 0.06 mm and 0.57 mm, respectively, which indicated the feasibility of the proposed method to evaluate the wall thinning defect sizes. [ABSTRACT FROM AUTHOR]

• Microwaves in TM 01 mode are useful for detecting multiple thinning defects. • Two defects in a metal pipe were located in a single measurement. • A 1 mm deep flaw does not hamper the detection of other flaws behind that. In this study, the applicability of a nondestructive method using microwaves to the detection of multiple pipe wall thinning defects was investigated. In numerical simulation, a single full circumferential defect was introduced into a straight pipe of 19 mm inner diameter, and the effect of the defect on transmitted waves was investigated. The transmitted energy ratio of the TM 01 mode to the emitted wave was found to be 93% in average even in the presence of a 1-mm depth thinning. After that, experimental measurements were performed using a flanged brass tube with two artificial thinning defects. By applying signal processing to the measured S -parameters, clear reflections from the two defects were observed. By comparing the signals, we confirmed that the first full circumferential defect provides at most 12% amplitude attenuation of the reflected signal from the second defect, which should be related to the distance and size of the defects. [ABSTRACT FROM AUTHOR]

This study investigated the effect of a bend on microwave NDT (non-destructive testing) applied for rapid pipe inspections. The factors affecting the mode conversion of microwaves due to a bend were deducted theoretically and verified through numerical simulation. Both theoretical and numerical results revealed that the mode conversion at a bend was actually determined by the frequency normalized by the cut-off frequency of an arbitrary mode (f / f c), the ratio of the curvature radius to the inner diameter of the pipe (r / D) and the bend angle (α). Subsequent experimental evaluations were performed using four groups of pipes with different inner diameters and five different bends. The effect of a bend was quantitatively evaluated by comparing the reflection signals from pipe wall thinning in a straight pipe with those in a bent pipe. The results showed that the presence of a bend led to a decrease in the reflection signal behind the bend, and the extent of decrease also depended on r / D and α of the bend. Furthermore, the length or the depth of the pipe wall thinning did not noticeably affect the decrease in reflection signal, when the bend's dimensions were certain. [ABSTRACT FROM AUTHOR]

This study evaluated the effect of bends on the long-range nondestructive testing inspection of pipe surfaces based on microwaves propagating inside the pipe. Three-dimensional finite element simulations were conducted to reveal electromagnetic fields at bends with a diameter of 23 mm and various radii of curvature when microwaves were emitted into a pipe in the TM01 mode that had been mainly used in earlier studies. The simulations revealed that the effect of the bend on the microwaves is not significant when the ratio of curvature is larger than approximately 2, whereas in general a bend reflects a part of microwaves and causes non-TM01 modes. Subsequent experimental verifications, which used a pipe with a total length of approximately 4 m and a 90-degree or 180-degree bend, confirmed clear reflections due to artificial wall thinning in spite of the presence of the bend. [ABSTRACT FROM AUTHOR]

This paper presents a multivariate probability of detection (POD) analysis method for long-range pipe inspection using microwave non-destructive testing (NDT). The proposed two-dimensional (2D) POD model considers both the size and location of pipe wall thinning (PWT) and is thus able to simultaneously characterize the detectability and detection range. First, the propagation of microwaves in a pipe with PWT was modeled through numerical simulation. The simulated S-parameters (S11) were converted into the time domain and were further processed to correlate the amplitude of the reflection signal with the corresponding PWT depth and location. The simulation results indicate that the logarithmic amplitude of the reflection signal is proportional to the PWT location and logarithmic PWT depth. Therefore, a prior multivariate regression model was established for the above three parameters. Second, an experiment was performed using a 14.5-m-long brass pipe. Twelve short pipes with six different inner diameters were used to emulate PWT and were deployed at eight different locations in the pipe. The experimental results suggest that each PWT can be detected with excellent repeatability, and show consistency with the simulation results. The processed experimental signals were subsequently employed for the regression model of the amplitude of the reflection signal, PWT depth, and location. Finally, a 2D POD model was constructed on the basis of the regression model and a dynamic-static threshold, combining in-pipe microwave signal attenuation with instrumental noises. The POD plot and contour give reasonable interpretations of the detection capability of this testing method against PWTs with different depths, considering the PWT locations. [ABSTRACT FROM AUTHOR]