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Melt-blown nonwoven fabrics for filtration are usually manufactured using polypropylene, but after a certain time period the middle layer of the mask may have a reduced effect on adsorbing particles and may not be easily stored. Adding electret materials not only increases storage time, but also shows in this study that the addition of electret can improve filtration efficiency. Therefore, this experiment uses a melt-blown method to prepare a nonwoven layer, and adds MMT, CNT, and TiO2 electret materials to it for experiments. Polypropylene (PP) chip, montmorillonite (MMT) and titanium dioxide (TiO2) powders, and carbon nanotube (CNT) are blended and made into compound masterbatch pellets using a single-screw extruder. The resulting compound pellets thus contain different combinations of PP, MMT, TiO2, and CNT. Next, a hot pressor is used to make the compound chips into a high-poly film, which is then measured with differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). The optimal parameters are yielded and employed to form the PP/MMT/TiO2 nonwoven fabrics and PP/MMT/CNT nonwoven fabrics. The basis weight, thickness, diameter, pore size, fiber covering ratio, air permeability, and tensile property of different nonwoven fabrics are evaluated in order to have the optimal group of PP-based melt-blown nonwoven fabrics. According to the results of DSC and FTIR measurements, PP and MMT, CNT, and TiO2 are completely mixed, and the melting temperature (Tm), crystallization temperature (Tc) and endotherm area are changed accordingly. The difference in enthalpy of melting changes the crystallization of PP pellets, which in turn changes the fibers. Moreover, the Fourier transform infrared (FTIR) spectroscopy results substantiate that PP pellets are well blended with CNT and MMT, according to the comparisons of characteristic peaks. Finally, the scanning electron microscopy (SEM) observation suggests that with a spinning die temperature of 240 °C and a spinning die pressure lower than 0.01 MPa, the compound pellets can be successfully formed into melt-blown nonwoven fabrics with a 10-micrometer diameter. The proposed melt-blown nonwoven fabrics can be processed with electret to form long-lasting electret melt-blown nonwoven filters. [ABSTRACT FROM AUTHOR]

Fiber-reinforced polymer composites are commonly used in different fields because the evenly distributed fibers in polymer can efficiently transmit the load of a force and mechanically reinforce the polymer matrices. This study proposes producing composite sandwiches using thermoplastic polyurethane sheets as the top and bottom layers and a polypropylene/Kevlar nonwoven fabric the interlayer. Thermoplastic polyurethane sheets and a polypropylene/Kevlar nonwoven fabric are combined using the sheet extrusion method, during which the polypropylene staple fibers are melted and firmly bond the thermoplastic polyurethane sheets. The mechanical properties, thermal behavior, and surface morphology of composite sandwiches are evaluated, examining the influence of parameters. The test results show that the composite sandwiches are mechanically reinforced as a result of using the nonwoven covers. Moreover, the improved interfacial bonding between the cover layers and the interlayer inhibits delamination, and the stabilized structure subsequently decreases the level of combustion which is in conformity of the differential scanning calorimetry results. The manufacturing is creative and efficient due to one-step shaping, creating a refined composite sandwich with good mechanical properties and combustion resistance. [ABSTRACT FROM AUTHOR]

Abstract This study investigates the mechanical properties and damage behavior of flexible laminated composites. Needle punching is performed to combine woven Kevlar fabric and two nonwoven low-melting point polyester (LMPET) fabrics into a fabric interlayer. A sheet-extrusion machine is used to bond two thermoplastic polyurethane (TPU) sheets on each side of a fabric interlayer. The tensile strength, peel load, and static puncture resistance of the flexible laminated composites are evaluated, and the influences of needle-punching rates and depths are examined. Test results show that a high needle-punching rate or depth positively affects tensile strength by promoting fiber entanglement. The tensile strength of the 300-15 group reaches 24.70 MPa. Moreover, when the needle-punching depth does not exceed 11 mm, melted LMPET fibers help bond two-phase materials and thus increase the peel loads of the final composites. The 200-11 group has an optimal puncture resistance of 5.86 N. The combination of TPU sheets and woven Kevlar fabrics yields flexible laminated composites with good static puncture resistance. The results of this study can be applied to improve the performance of flexible laminated composites. [ABSTRACT FROM AUTHOR]

This study aims to investigate the mechanical properties, far-infrared (FIR) emissivity, and limiting oxygen index (LOI) of FIR ray/low-melting-point (LM) nonwoven fabrics, flame retardant (FR)/LM nonwoven fabrics, and FIR/FR/LM composite nonwoven fabrics, which are with or without heat treatment and also investigating the effect of heat treatment on the LM polyethylene terephthalate (PET) fibers. Test results show that for FIR/LM nonwoven fabrics, applying heat treatment leads to the better mechanical properties and FIR emissivity of 0.90. For FR/LM nonwoven fabrics, unheat-treatment samples have greater mechanical properties and an LOI of 34. For FIR/FR/LM composite nonwoven fabrics, the unheat-treated samples exhibit greater tensile properties, but the heat-treated samples exhibit greater puncture resistance, burst strength, and FIR emissivity. The structural parameters of the composite nonwoven fabrics can be adjusted according to the demand of users in terms of FIR emissivity and flame retardancy, and the composite nonwoven fabrics are thus expected to be used as construction materials for medical systems. [ABSTRACT FROM AUTHOR]

Nonwoven fabrics were used as reinforcement to laminated composites to improve the mechanical properties and damage behaviors. The needle-punched Kevlar/LMPET nonwoven interlayer and two TPU covers were combined via thermal bonding to form the laminated composites. Tensile strength, peel load, and static puncture resistance of the laminated composites were evaluated in terms of needle punching rate and depth of the nonwoven interlayer. Results showed that tensile strength and static puncture resistance depended on the needle punching depth, primarily on the tangled fiber points. The peel load was dependent on the needle punching rate, especially on the resulting melted LMPET fibers. The laminated composites exhibited desirable tensile properties, peel load, and static puncture resistance. [ABSTRACT FROM AUTHOR]

A green approach for forming silver nanoparticles (Ag NPs) on ecofriendly highly absorbent nonwoven fabrics was investigated. The fiber blending ratio of highly absorbent nonwoven fabrics was optimized by simulated body fluid (SBF) and water absorption. SBF and water absorption ratios reached 42 and 42.9 times after addition of 50 wt% highly absorbent fibers. The Ag NPs were characterized by UV-visible spectrometry (UV-Vis), X-ray diffraction (XRD) and transmission electron microscopy (TEM). UV-Vis and XRD images confirmed the presence of Ag NPs. TEM observation revealed that Ag NPs were distributed at 5-10 nm. The results of antimicrobial activity showed that Ag NP dope is effective for producing antimicrobial nonwoven fabrics against E. coli and S. aureus. [ABSTRACT FROM AUTHOR]

With the development of technology, fibers and textiles are no longer exclusive for the use of clothing and decoration. Protective products made of high-strength and high-modulus fibers have been commonly used in different fields. When exceeding the service life, the protective products also need to be replaced. This study proposes a highly efficient recycling and manufacturing design to create more added values for the waste materials. With a premise of minimized damage to fibers, the recycled selvage made of high strength PET fibers are reclaimed to yield high performance staple fibers at a low production cost. A large amount of recycled fibers are made into matrices with an attempt to decrease the consumption of new materials, while the combination of diverse plain woven fabrics reinforces hybrid-fabric fibrous planks. First, with the aid of machines, recycled high strength PET fibers are processed into staple fibers. Using a nonwoven process, low melting point polyester (LMPET) fibers and PET staple fibers are made into PET matrices. Next, the matrices and different woven fabrics are combined in order to form hybrid-fabric fibrous planks. The test results indicate that both of the PET matrices and fibrous planks have good mechanical properties. In particular, the fibrous planks yield diverse stab resistances from nonwoven and woven fabrics, and thus have greater stab performance. [ABSTRACT FROM AUTHOR]

The rise of fast fashion results in excessive waste and the redundant clothes cause environmental pollution due to the fact that synthetic fibers cannot be decomposed. Therefore, the disposal to textile waste becomes a critical issue in all countries. On the other hand, the majority of studies related to personal protective equipment commonly used high modulus fibers and manufacturing processes to strengthen the protection. As a result, the body armor that retains a certain weight and lower satisfaction from comfort interferes with the mobility of the wearers. Featuring comfortable texture and ease of processing, nonwoven fabrics can also be adjustable to suit the protection requirements. In this study, recycled Kevlar® fibers, nylon fibers, and low-melting polyester (L-PET) fibers are manufactured into the surface layers. Next, the surface layers enclose high strength polyester fibers (i.e. the interlayers) to form a sandwich structure. The tensile strength test, tear strength test, and burst strength test are conducted to examine the sandwich-structured composites. Specifically, when the content of L-PET fibers is 300 g/m2 and the needle punch depth is 15m, the composites exhibit optimal burst strength being 1957N and the optimal tensile strength being 425N, which demonstrates good mechanical performances. Proven by the test results, the recycled fibers still preserve their original high mechanical properties despite the finishing process, which helps to achieve the goal of reclamation without causing unnecessary pollution, and are a good candidate to the production of personal protective gear. Image 1 [ABSTRACT FROM AUTHOR]