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When large-diameter slurry shields are tunneling in a composite stratum with a high clay content, the cutter head may form a mud cake. After the mud cake is formed, it will cover the cutter and reduce the opening rate of the cutter head, thus reducing the penetration of the cutter and the driving speed. Based on a road upgrading project, this paper studies the prevention and treatment of a mud cake and forms a set of comprehensive treatment methods. For a large mud cake, through theoretical analysis, two calculation methods of the cutter head sealing coefficient are obtained, and the cutter head sealing coefficient relationship model is established. Comparing the calculated cutter head's actual opening coefficient with the required cutter head opening coefficient can provide a judgment basis for the time of manual warehousing. For medium and small mud cakes, the numerical simulation is carried out based on the cutter head and the scouring system, the distribution characteristics of the flow field near the cutter head are analyzed, and the angle of the central scouring hole is optimized. For a small mud cake, hydrogen peroxide is selected as an additive through microscopic mechanism analysis. The effect of the hydrogen peroxide solution concentration on dissolving a mud cake is obtained through laboratory tests, and its effectiveness is verified through field tests. The research results can provide a reference for the mud cake prevention of slurry shields in similar strata. [ABSTRACT FROM AUTHOR]

Due to the large cross-section design of large-diameter shield tunnels, most of the rocks and soils it crosses are composite strata with upper soft and lower hard. In order to reduce the construction cost of shield working shafts, large-diameter shield launching is usually buried at a shallow depth. Based on the typical large-diameter slurry shield tunnel, the following research results were obtained according to field monitoring and PLAXIS 3D finite element simulation. (1) The electronic level is used to monitor the surface settlement, and the field monitoring data were obtained; the surface settlement duration curve at the axis of the shield tunnel during the construction period can be divided into four stages: pre-deformation, shield passing, shield tail exit and shield moving away, of which the surface settlement accounts for the largest proportion during the shield passing. (2) In order to ensure the accuracy of the numerical simulation results, the linear shrinkage of the shield needs to be considered in the modeling. (3) The maximum surface settlement value at the center of the tunnel increases with the increase of the support pressure; when the support pressure exceeds 300 kPa, the surface uplift and the settlement caused by the formation loss will offset, and the surface settlement will decrease instead. The maximum surface settlement value is inversely proportional to the grouting pressure, but with the increase of the grouting pressure, the maximum uplift of the surface continues to increase. (4) With the numerical simulation of excavation step construction, the surface uplift increases with the increase of grouting pressure and shield radius, and decreases with the increase of shield buried depth. [ABSTRACT FROM AUTHOR]