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An optimal device structure for integrating bipolar and CMOS is described. Process design and device performance are discussed. Both the vertical n-p-n and MOS devices have non-overlapping super self-aligned (NOVA) structures. The base-collector and source/drain junction capacitances are significantly reduced. This structure allows complete silicidation of active polysilicon electrodes, cutting down the parasitic resistances of source, drain, and extrinsic base. The critical gate and emitter regions are protected from direct reactive ion etching exposure and damage. All shallow junctions are contacted by polysilicon electrodes which suppress silicide-induced leakage. An arsenic buried layer minimizes collector resistance and collector-substrate capacitance. A novel selective epitaxy capping technique suppresses lateral autodoping from the arsenic buried layer. Fully recessed oxide with polysilicon buffer layer is used to achieve a low defect density device isolation. CMOS with L/sub eff/=1.1 mu m and W/sub n//W/sub p/=10 mu m/10 mu m exhibits averaged ring oscillator delay of 128 ps/stage. An n-p-n transistor with f/sub T/, of 14 GHz and low-power emitter-coupled logic ring oscillator with a delay of 97 ps/stage have been fabricated. >

An effective way to suppress lateral autodoping from the heavily arsenic-doped buried layer during silicon epitaxy is described. By using this simple technique, collector-substrate capacitance (C/sub cs/) is minimized. This process is ideal for high-speed BiCMOS and bipolar technology. A thin epilayer is first grown selectively on the buried layer. This selectively grown film suppresses the release of arsenic during the subsequent epi growth. High-performance bipolar devices have been fabricated in this epi material. Electrical measurements indicate that the crystalline quality is excellent. >

Integrated digital test circuits, as well as discrete NMOS devices, have been fabricated in epitaxial layers produced by silicon molecular-beam epitaxy (Si-MBE). The performance of these circuits and devices was found to be very similar to that of identical components processed in standard substrates. Unusually high low-field mobility was measured in the MBE MOSFET's.