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Thermal cracking significantly impacts the structural integrity of flexible pavements, particularly in colder regions like Canada. Limited studies investigated the impact of plastic modification of asphalt binders and mixtures using the wet method on the low-temperature performance of asphalt materials. The plastic material utilized in this project is multilayer plastic packaging (MPP). This study aims to determine whether MPP can be integrated to enhance the performance of the MPP-modified binder and MPP-modified mixtures, especially considering that MPP accounts for just over 40% of total plastic usage, making it the largest end-use market segment. This research evaluates the impact on rheological and mechanical behaviour when introducing MPP additives to conventional hot mix asphalt. This study used the wet method to test MPP-modified asphalt materials at 2%, 4%, and 8% (by weight of the asphalt binder). Test results demonstrate that the MPP modification percentage should ideally not exceed 2% as blends with 4% MPP or higher exhibited lower performance at low temperatures. The use of a softer binder as a base binder would help increase the MPP modification rates, but this hypothesis needs to be validated experimentally. [ABSTRACT FROM AUTHOR]

The amount of residual Multi-layer Plastic Packaging (MPP) in Canada has greatly increased in the last two decades, which has economic and environmental consequences. MPP is primarily made up of two or more layers of Polyethylene (PE), Polyester (PET), Nylon (NY), and Metalized Polyester (METPET). While MPP has not been used as an asphalt modifier, some of the materials commonly found in MPP, such as PE and PET, have also been successfully used as asphalt modifiers. Nevertheless, a few recent studies have demonstrated the potential for reusing MPP as an asphalt modifier to improve asphalt pavement performance. Recycling post-industrial MPP instead of using raw polymers could lead to economic and environmental benefits. However, a comprehensive study to evaluate MPP as a viable asphalt additive is lacking. The main objective of this study is to evaluate the feasibility of using MPP as an asphalt modifier via the wet method, considering the physical, thermal, rheological, and storage properties of the MPP-modified binder at different MPP concentrations (2%, 4%, and 8%) in asphalt cement (PG 58–28). MPP-modified binders were evaluated using the following instruments: Differential Scanning Calorimeter (DSC), Thermogravimetric Analysis (TGA), Superpave Dynamic Shear Rheometer (DSR), Rotational Viscosity (RV), and Environmental Scanning Electron Microscopy (ESEM). Test results indicated that the incorporation of MPP has a strong potential to improve permanent deformation resistance at high temperatures. In addition, MPP shows a moderate impact on fatigue cracking performance at intermediate temperatures. Overall, in low-temperature climates, using less than 4% of MPP additives would offer higher fatigue damage resistance along with adequate permanent deformation. In high-temperature climates, higher concentrations of additives may be preferable to resist permanent deformation. Finally, MPP is a challenge for existing recycling systems, and its incorporation into asphalt applications may develop more sustainable materials that would contribute to circular economy principles. [ABSTRACT FROM AUTHOR]