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Foamed plastics are increasingly employed due to the high demand in functional materials with reduced weight. Bead foams in general offer low weight and excellent thermal insulation properties combined with extremely high freedom in design. Though foams show increased risk of ignition and heightened heat release, literature on burning behavior is rather limited. Therefore, this study investigates density‐dependent burning behavior of commercial bead foams like expanded polypropylene (EPP) and expanded modified polyphenyleneether (E‐mPPE) by cone calorimetry. The results are compared to existing studies on the density‐dependent burning behavior of different foams, mainly expanded polystyrene and foamed polyurethane. The importance of density as a characteristic is highlighted by the linear dependence of total heat emission on density for all investigated polymers, making a prediction of thermal loads possible. The peak heat release rate of flame‐retarded EPP and E‐mPPE was found not to be dependent on density, indicating an increased homogeneity by addition of flame retardant. [ABSTRACT FROM AUTHOR]

Several toughening and crosslinking modifiers were tested in two epoxy resin systems based on the diglycidyl ether of bisphenol A (DGEBA) with the objective to improve the critical stress intensity factor KIC and the glass transition temperature (Tg) simultaneously. An amine hardener (isophorone diamine (IPD)) and a homopolymerization initiator (1‐ethyl‐3‐methylimidazolium acetate (EMIM Ac)) were used as curing agents. The highest effect on the KIC value of the resin system DGEBA/IPD (KIC = 0.72 MPa1/2; Tg = 164°C) was achieved with the dendric polymer Boltorn P501 (10 wt%), but it decreased the Tg (KIC = 1.39 MPa1/2; Tg = 136°C). A high toughening effect with a low decrease of Tg was achieved with a combination of a self‐organized block copolymer (Nanostrength M22N) and silica nanoparticles (Nanopox F400) (KIC =1.15 MPa1/2; Tg =157°C). The KIC value of the resin system DGEBA/EMIM Ac was improved from 0.44 to 0.66 MPa1/2. An improvement of both, the thermal and mechanical properties was established for a combination of a poly(tetrahydrofuran) as toughening modifier (PolyTHF2000) with the post‐crosslinking modifier diethylphosphite (DEP) in the resin system DGEBA/IPD (KIC = 0.86 MPa1/2; Tg = 180°C). A system with chemical linkages between both modifiers was investigated for comparison but yielded inferior results. POLYM. ENG. SCI., 59:86–95, 2019. © 2018 Society of Plastics Engineers [ABSTRACT FROM AUTHOR]

Composite sandwich structures show promising lightweight properties for the aviation industry. Nowadays time-consuming manufacturing methods still prevent an extensive application of composite sandwiches, which can be overcome by the use of thermoplastic polymers in skins and core. During manufacturing of thermoplastic composite (TPC) sandwich structures, the joining of skins and core is a critical step. Therefore, several skin–core joining methods have been under investigation and development in the published literature, which can be categorized into adhesive bonding or fusion bonding. Fusion bonding by means of vacuum moulding, compression moulding or in situ foaming shows great potential for joining sandwich skins and core. Although various phenomena such as core collapsing or skin deconsolidation challenge the processes. This article aims to present an overview of research that has been done in the area of manufacturing TPC sandwich structures and will serve as a baseline and aid for further research and development efforts. [ABSTRACT FROM AUTHOR]

Ultralight cellular sponges offer a unique set of properties. We show here that solvent uptake by these sponges results in new gel-like materials, which we term spongy gels. The appearance of the spongy gels is very similar to classic organogels. Usually, organogels are formed by a bottom-up process. In contrast, the spongy gels are formed by a top-down approach that offers numerous advantages for the design of their properties, reproducibility, and stability. The sponges themselves represent the scaffold of a gel that could be filled with a solvent, and thereby form a mechanically stable gel-like material. The spongy gels are independent of a time-consuming or otherwise demanding in situ scaffold formation. As solvent evaporation from gels is a concern for various applications, we also studied solvent evaporation of wetting and non-wetting liquids dispersed in the sponge. [ABSTRACT FROM AUTHOR]

High density polyethylene (HDPE) -- coffee dregs (COFD) composites were studied over a range of seven different temperatures, under isothermal crystallization conditions, using differential scanning calorimetric (DSC) analysis. The aim was to observe the influence of filler content in the crystallization kinetics of HDPE. Seven blends were prepared, the polymer-filler ratio ranging from 100-0 to 40-60%. The results were evaluated using the Johnson-Mehl-Avrami-Kolmogorov equation. The equilibrium melting temperature was determined by applying the Hoffman-Weeks method. The materials were also evaluated through scanning electron microscopy, differential scanning calorimetry and thermogravimetry/derivative thermogravimetry. [ABSTRACT FROM AUTHOR]

Foaming of blend systems is a promising approach to develop cellular materials with a set of desired properties. However, foaming of blend systems is not only a chance but also a challenge, as different polymers have to be foamed at the same foaming conditions. The best conditions during foaming are individual to each polymer and influence the obtained cellular structure. In immiscible polymer blends like poly(2,6-dimethyl-1,4-phenylene ether) (PPE) and poly(styrene-co-acrylonitrile) (SAN) the differences in glass-transition temperature (Tg) and viscosity are vast and can inhibit the foaming of the blend system. In order to minimize the above-mentioned difference in Tg and viscosity, one approach is to choose a blowing agent, which shows a selective solubility in one polymer phase, working as a selective plasticizer. The aim of the present study is to evaluate systematically the foaming behavior of immiscible PPE/SAN blend systems using ethanol and n-pentane as blowing agents. Mass uptake of ethanol and n-pentane in the PPE/SAN-blends as function of the blend composition is measured, offering a selective solubility of ethanol in SAN, while n-pentane shows a high affinity to PPE. The plasticizing effect on the blend phases PPE and SAN is theoretically estimated using the Chow-equation and the WLF-equation. After foaming the blowing agent saturated blend samples in an oil-bath at different temperatures, the density reduction and the cellular structures are analyzed and correlated to the blend morphology, the blowing agent solubility in the blend phase, the rheological properties and the glass transition temperature of the nonsaturated and saturated blend phases. [ABSTRACT FROM AUTHOR]

The article discusses the results of a study on the effect of secondary antioxidants and purification on the electric charge performance of polyetherimide (PEI). An isothermal potential decay analysis showed that PEI possessed remarkable electret properties up to 75 percent of the initial surface charge at 90°C after 24 hours. An organophosphonite antioxidant increased the charge retention of PEI up to 79 percent of the initial charge.

The article presents a study which investigated the electrospinnability and charge retention of nonwoven fiber mats of poly(phenylene ether) (PPE) and polystyrene (PS) blends. It is stated that electrospinning of the mixture was used to orientate the dipoles of the PPE phase in the field direction. A charged jet is ejected when the electric potential is high enough to overcome the surface tension of the polymer solution.

Reactive compounding of terminally phenolic OH-functionalized polycarbonate (PC) with epoxy-functionalized polymethylmethacrylate (PMMA) prepared by copolymerization with glycidyl methacrylate was investigated. It was spectroscopically demonstrated that a PC/PMMA copolymer was formed during the melt reaction of the functional groups. Zirconium acetylacetonate could catalytically accelerate this reaction. Correlations of the phenomenological (optical and mechanical) properties with the molecular level and mesoscopic (morphological) structure were discussed. By the investigated reactive compounding process, transparent PC/PMMA blends with two-phase morphologies were obtained in a continuous twin-screw extruder, which, for the first time, combined the high transmission of visible light with excellent mechanical performance (e.g., synergistically improved tensile and flexural strength and high scratch resistance). The transparency strongly depended on (a) the degree of functionalization in both PC and PMMA, (b) the presence of the catalyst, and (c) the residence time of the compounding process. The in-situ-formed PC/PMMA copolymer influenced the observed macroscopic properties by (a) a decrease in the interphase tension, leading to improved and stabilized phase dispersion, (b) the formation of a continuous gradient of the polymer composition and thus of the optical refractive indices in a diffuse mesoscopic interphase layer separating the PC and PMMA phases, and (c) an increase in the phase adhesion between PC and PMMA due to mechanical polymer chain entanglement in this interphase. [ABSTRACT FROM AUTHOR]

DOPO and its derivatives generally exhibit an outstanding performance as flame retardants in various polymers. Starting from trivalent 10-alkoxy-10H-9-oxa-10-phosphaphenanthrenes, a broad range of DOPO derivatives was synthesized via transesterification with aliphatic alcohols and subsequent Michaelis-Arbuzov rearrangement using catalytic amounts of p-toluenesulfonic acid methylester. Due to the considerable differences in the nature of the alcohols employed, several procedures for processing them are presented. [ABSTRACT FROM AUTHOR]

Dense membranes based on poly(ether imide) (PEI) and poly(styrene sulfonic acid-co-maleic acid) (PSSAMA) was obtained by extrusion and compression molding. Blends with different PSSAMA content (1, 3, 5, and 10 wt%) were prepared. Their morphology was investigated by scanning electron microscopy (SEM) and their thermal properties by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and dynamic-mechanical analysis (DMA). Two glass transition temperatures (Tg) (100 and 216°C) appeared when high contents of PSSAMA were added to PEI, indicating that the polymers form an immiscible system. TGA curves showed that the first weight loss occurred above 400°C for all blends, indicating a good thermal stability. Water uptake measurements have shown that the membranes presented low swelling when compared with Nafion®. The proton conductivity of the membrane with 10 wt% of PSSAMA obtained bv impedance measurements was 0.006 × 10-2 S·cm-1. [ABSTRACT FROM AUTHOR]

Polylactide (PLA) is known as one of the most promising biopolymers as it is derived from renewable feedstock and can be biodegraded. During the last two decades, it moved more and more into the focus of scientific research and industrial use. It is even considered as a suitable replacement for standard petroleum-based polymers, such as polystyrene (PS), which can be found in a wide range of applications—amongst others in foams for packaging and insulation applications—but cause strong environmental issues. PLA has comparable mechanical properties to PS. However, the lack of melt strength is often referred to as a drawback for most foaming processes. One way to overcome this issue is the incorporation of chemical modifiers which can induce chain extension, branching, or cross-linking. As such, a wide variety of substances were studied in the literature. This work should give an overview of the most commonly used chemical modifiers and their effects on rheological, thermal, and foaming behavior. Therefore, this review article summarizes the research conducted on neat and chemically modified PLA foamed with the conventional foaming methods (i.e., batch foaming, foam extrusion, foam injection molding, and bead foaming). [ABSTRACT FROM AUTHOR]

Abstract: In this work, the potential of silicate nanotubes of the naturally occurring mineral halloysite as filler for polyamide 6 (PA 6) nanocomposites is evaluated. Several PA 6/halloysite composites with 0 wt% to 30 wt% filler loading using two different grades of PA 6 were prepared. In order to elucidate the influence of molecular weight on the properties of the nanocomposites, mechanical resp. rheological experiments (i) below the glass transition temperature Tg of PA 6, (ii) between Tg and the melting temperature Tm of PA 6 and (iii) above Tm were performed. Our investigations reveal that the addition of halloysite nanotubes favours the formation of the γ-modification for the low molar mass PA 6. Furthermore, the storage modulus, the tensile modulus and the yield stress of the composites increase with concentration of halloysite, an effect which is strongly pronounced at very low filler fractions for the low molar mass PA 6 composites. The increase of the storage modulus which was measured in dynamic-mechanical experiments is mostly dominant in the temperature interval from 55 °C to 100 °C, i.e. above the glass transition temperature of PA 6. Rheological investigations showed that the shear viscosity is only moderately increased by the addition of a low fraction of halloysite to PA 6, and nanocomposites with 30 wt% halloysite can be still processed. In summary, halloysite nanotubes are promising and inexpensive candidates for increasing the stiffness of PA 6 while maintaining very good flow properties. [Copyright &y& Elsevier]

Abstract: Poly(ether ether ketone) (PEEK)/multi-wall carbon nanotube (MWNT) composites containing up to 17wt% filler were prepared using a twin screw extruder. Transmission electron microscopy (TEM) images reveal that the MWNTs were homogeneously dispersed in the PEEK matrix. Linear viscoelastic measurements show that both complex viscosity and moduli increase with increasing MWNT concentration. The storage modulus, G ′ exhibits a dramatic seven order increase in magnitude around 1wt%, leading to a solid-like low-frequency behaviour at higher loadings; the effect can be attributed to network formation at a rheological percolation threshold. Rheotens measurements show that the melt strength also increases significantly on addition of nanotubes, however, the drawability decreases. An analytical Wagner model was used to calculate the apparent elongational viscosity over a wide range of elongational rates, and to reveal significant increases on addition of MWNTs, with a similar threshold behaviour. The electrical response is also dominated by percolation effects, increasing by nearly 10 orders of magnitude from 10−11 to 10−1 S/cm, on the addition of only 2wt% MWNTs. In contrast, the thermal conductivity and tensile elastic modulus of the composites increased linearly with nanotube content, rising by 130% and 50%, at 17wt% MWNTs, respectively. [Copyright &y& Elsevier]

Abstract: Immiscible blends of poly(2,6-dimethyl-1,4-phenylene ether) (PPE) and poly(styrene-co-acrylonitrile) (SAN) with a weight composition of 60/40 were compatibilised by polystyrene-block-polybutadiene-block-poly(methyl methacrylate) triblock terpolymers (SBM) using a two-stage melt-processing approach. In order to investigate the influence of the SBM composition on the compatibilisation efficiency, the block lengths of the triblock terpolymers were systematically varied. The resulting morphological features of the blend systems as function of SBM composition and processing parameters are correlated with the resulting thermal and thermo-mechanical properties. In the ideal case, SBM should be located at the interface as PS is miscible with PPE while PMMA is miscible with SAN. The elastomeric middle block as an immiscible component should remain at the interface. This particular morphological arrangement is known as the ‘raspberry morphology’. A detailed TEM analysis of the blend morphologies following initial extrusion-compounding revealed a high compatibilisation efficiency of the SBM types with equal lengths of the end blocks and, furthermore, the desired raspberry morphology was achieved. In contrast, high PS contents in comparison to the other blocks led to a pronounced micelle formation in the PPE phase. Further evaluation of the blend structures following injection-moulding indicated that the morphologies remain relatively stable during this second melt-processing step. A detailed thermal analysis of all blend systems supports the interpretation of the observed morphological features. The fundamental correlation between SBM composition and blend morphology established in this study opens the door for the controlled development of interfacial properties of such compatibilised PPE/SAN blends during melt-processing. [Copyright &y& Elsevier]

Polystyrene-b-polybutadiene-b-poly(methyl methacrylate) triblock terpolymers (SBM) with equal (symmetric) and different (asymmetric) block lengths were used to compatibilize polymer blends based on poly(2,6-dimethyl-1,4-phenylene ether) (PPE) and poly(styrene-co-acrylonitrile) (SAN). First, the rheological behavior of the individual components and their binary mixtures was investigated. Based on the results, samples of PPE, SAN and SBM in weight ratios of 32/48/20 were melt blended and the morphology development during melt processing was investigated. It was found that a raspberry morphology, i.e. dispersion of PPE in SAN with rubbery PB domains at the PPE/SAN interface, could be achieved with a symmetric SBM with Mn≈100 kg/mol under sufficiently high shear rate, while a symmetric SBM with Mn=170 kg/mol did not yield the desired morphology. Asymmetric SBMs with long PS blocks dissolved in the PPE phase did not display the expected compatibilization effect. In order to obtain a raspberry morphology with asymmetric copolymers it is suggested to pre-blend the SBM with SAN before adding the PPE. Finally it is shown that a commercial PPE containing High Impact Polystyrene (HIPS) as a toughness modifier can be compatibilized with SAN by melt processing using a symmetric SBM triblock terpolymer with Mn≈100 kg/mol. [Copyright &y& Elsevier]