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The effect of yttria content on structural and thermal stability of zirconia in yttria-stabilized zirconia (YSZ) polycrystalline ceramics was systematically investigated by Raman spectroscopy and X-ray photoelectron spectroscopy. Taking advantage of an experimentally retrieved linear dependence of Raman bandwidth on yttria content, Raman imaging was applied as an effective tool in examining the local yttrium distribution in YSZ ceramics and its relationship with environmentally driven polymorphic transformation. A significant variation of monoclinic fraction with yttria content and temperature was found and interpreted according to a newly proposed model, which takes into account the change in lattice hydroxyl and oxygen vacancies and the possible formation of stable defect complexes. [ABSTRACT FROM AUTHOR]

Structural variations and phase stability in 3 mol% yttria stabilized tetragonal zirconia (3Y-TZP) subjected to long-term aging at room temperature and thermal treatments in air were investigated by Raman and X-ray photoelectron spectroscopies, and compared with previous cases obtained by hydrothermal treatments. The results revealed a significant difference in the kinetics of zirconia polymorphic transformation in different environments due to the critical roles played by surface and lattice hydroxyl defects. Thermal treatments in air of long-term stored 3Y-TZP revealed a gradual recovery to tetragonal phase due to the ocurrence of dehydroxylation, while thermal treatments of pristine 3Y-TZP caused tetragonal-to-monoclinic polymorphic transformation at low temperature, but then an inverse transformation at higher tempertures due to a competition of hydroxylation and dehydroxylation. Treatments of 3Y-TZP in different environments were found to lead to distinct paths of off-stoichiometric chemistry, including hydroxylation, hydroxyl migration, surface reconstruction, and dehydroxylation during the treatments. [ABSTRACT FROM AUTHOR]

Exploitation of the toughening effect induced by polymorphic phase transformation of zirconia in zirconia-toughened alumina (ZTA) requires the composite being properly designed and carefully manufactured. A sound algorithm for predicting phase stability along with strict control over manufacturing steps are required in order to prevent possible in vivo surface degradation or implant fracture. This paper is the first in a series of three monographs, which aim at: (i) statistically comparing the in vitro / in vivo phenomenology of surface-metastability for currently marketed ZTA femoral heads; (ii) refining pre-existing theoretical models for predicting in vivo zirconia phase metastability via the use of accelerated in vitro ageing experiments; and, (iii) providing a rationale for the mechanism(s) involved with the observed in vivo surface metastability. This initial paper of a series of three, which specifically deals with item (i), shows discrepancies between the levels of polymorphic phase transformation detected in ZTA retrievals and in vitro predictions, and attempts a phenomenological analysis of the reasons behind such discrepancies. Moreover, marked inhomogeneities are also found among as-manufactured components through different years of production. The phenomenology of retrievals' data suggests key roles for both the presence of metallic stain and the initial value of monoclinic volume fraction. [ABSTRACT FROM AUTHOR]

In this paper, an updated analytical model for the kinetics of the tetragonal to monoclinic ( t → m ) polymorphic transformation in ZTA composites for hip joints is proposed and discussed. The model builds upon the so-called Mehl-Avrami-Johnson (MAJ) description of transformation kinetics, which combines two overlapping processes: nucleation of monoclinic sites, and their successive growth. Dependencies on two specific factors are introduced in the model, namely the initial fraction of monoclinic polymorph as received from the manufacturer, and the presence of different types of transition-metal stains ( e.g. , Ti, CoCr, and Fe) on the ZTA surface. These two factors were studied because clear indications of their potential roles on the environmental stability of implantable ZTA components were found in previous phenomenological analyses of retrievals. Nucleation and growth of monoclinic domains are two key processes whose interplay decides the actual kinetics of the overall transformation process according to two main parameters: an apparent activation energy value function of time and temperature, and a nuclei growth exponent. These parameters were clearly altered by the presence of transition metal contamination, whose effect was incorporated into the model to explain exacerbations of surface degradation. In accordance with a general analytical description of transformation kinetics for isothermal or isochronal evolutions in terms of time and temperature, the modified model of the MAJ description assesses the effect of the initial monoclinic fraction. The updated model has been validated using systematic in vitro experiments, and appears to partly reconcile in vitro and in vivo data of t → m transformation discrepancies in ZTA hip components. [ABSTRACT FROM AUTHOR]

Diamond-like carbon (DLC) films represent promising surface treatments for biomedical implants. In this paper, using Raman and X-ray photoelectron spectroscopies, we analyzed the effects of secondary phases present in ZrO 2 substrates on the structure of DLC films fabricated by plasma-based ion implantation and deposition method, and the structural stability of the films in response to applied indentation prints. The results revealed oxygen incorporation in DLC films from the oxide substrates during deposition, and a clear dependence of sp3 carbon content on the oxygen fraction of the substrate and on gas pressure. Moreover, a pronounced structural distortion of the DLC films at the film/substrate interface was observed, which resulted from polymorphic transformation on the zirconia surface during deposition, while a pronounced change in Raman spectral morphology of carbon induced by structural alterations could also be observed around the indentation prints. The findings clearly pointed at the need to take into considerations the structural alterations of the DLC film structure at the interface associated with interfacial defects and film adhesion, especially for biomedical applications that involve surface loading. [Display omitted] • Effects of secondary phases in ZrO 2 substrates on the DLC structure were clarified. • Structural stability of the films in response to applied loads was investigated. • Oxygen incorporation in DLC films depended on both substrate and gas pressure. • Phase transformation of zirconia contributed to structural distortion of DLC films. • Structural alterations were induced around the indentation prints on the DLC films. [ABSTRACT FROM AUTHOR]

In the current study, high-temperature stability was investigated in two types of zirconia ceramics stabilized with two different additives, namely, calcia and yttria. The evolutions of structure and oxygen-vacancy-related defects upon annealing in air were investigated as a function of temperature by combining X-ray diffractometry with Raman, X-ray photoelectron and cathodoluminescence spectroscopies. We systematically characterized variations in the concentration of oxygen vacancies and hydroxyl groups during thermal treatments and linked them to structural alterations and polymorphic transformation. With this approach, we clarified how the combined effects of different dopants and temperature impacted on structural development and on the thermal stability of the oxygen-vacancy-related defect complex. [ABSTRACT FROM AUTHOR]

Understanding the intrinsic reason(s) for the enhanced tetragonal to monoclinic ( t → m ) polymorphic phase transformation observed on metal-stained surfaces of zirconia-toughened alumina (ZTA) requires detailed knowledge of off-stoichiometry reactions at the molecular scale. In this context, knowledge of the mechanism(s) for oxygen vacancy creation or annihilation at the material surface is a necessary prerequisite. The crucial aspect of the surface destabilization phenomenon, namely the availability of electrons and holes that allow for vacancy creation/annihilation, is elucidated in this paper. Metal-enhanced alterations of the oxygen sublattice in both Al 2 O 3 and ZrO 2 of the ZTA composite play a decisive role in accelerating the polymorphic transformation. According to spectroscopic evidences obtained through nanometer-scale analyses, enhanced annihilation of oxygen vacancies triggers polymorphic transformation in ZrO 2 near the metal stain, while the overall Al 2 O 3 lattice tends to dehydroxylate by forming oxygen vacancies. A mechanism for chemically driven “reactive metastability” is suggested, which results in accelerating the polymorphic transformation. The Al 2 O 3 matrix is found to play a key-role in the ZrO 2 transformation process, with unambiguous confirmation of oxygen and hydrogen transport at the material surface. It is postulated that this transport is mediated by migration of dissociated O and H elements at the surface of the stained transition metal as they become readily available by the thermally activated surrounding. [ABSTRACT FROM AUTHOR]

Zirconia-toughened alumina (ZTA) currently represents the bioceramic gold standard for load-bearing components in artificial hip joints. ZTA is long known for its high flexural strength and fracture toughness, both properties arising from a microscopic crack-tip shielding mechanism due to the stress-induced tetragonal-to-monoclinic (t→m) polymorphic transformation of zirconia. However, there have been concerns over the years regarding the long-term structural performance of ZTA since the t→m transformation also spontaneously occurs at the material's surface under low-temperature environmental conditions with a concomitant degradation of mechanical properties. Spontaneous surface degradation has been extensively studied in vitro, but predictive algorithms have underestimated the extent of in vivo degradation observed in retrievals. The present research focused on burst-strength assessments of Ø28 mm ZTA femoral before and after long-term in vitro hydrothermal ageing according to ISO 7206-10. An average burst strength of 52 kN was measured for pristine femoral heads. This value was ~36% lower than results obtained under the same standard conditions by other authors. A further loss of burst strength (~13% in ultimate load) was observed after hydrothermal ageing, with increased surface monoclinic content ranging from ~6% to >50%. Nevertheless, the repetitively stressed and hydrothermally treated ZTA heads exceeded the minimum burst strength stipulated by the US Food and Drug Administration (FDA) despite severe test conditions. Lastly, Raman spectroscopic assessments of phase transformation and residual stresses on the fracture surface of the femoral heads were used to clarify burst-strength fluctuations and the effect of hydrothermal ageing on the material's overall strength degradation. [ABSTRACT FROM AUTHOR]