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This paper describes the design and analysis of a 42-kW (14 kV, 3 A) high-voltage power supply for a 30-kW industrial magnetron drive. The design is based on a series resonant converter in discontinuous conduction mode (DCM) to take advantage of both the superior arc protection stemming from the current source characteristics and the high power density owing to the use of parasitic elements such as the leakage inductance in the high-voltage transformer. The detailed design procedure for the resonant tank and high-voltage transformer with respect to the input and output specifications is described on the basis of a simplified analysis of the DCM series resonant converter. Special considerations for designing high-power high-voltage power supplies are provided, such as series stacking of diodes for a voltage doubling rectifier and insulation between each winding of the high-voltage transformer. In addition, a comparative study using theoretical equations, simulation, and experimental results was carried out. This study yielded the output voltage and current characteristics at different switching frequencies and verified the advantages of this topology, such as arc protection without an additional protection circuit and high efficiency due to zero-current or zero-voltage switching. Moreover, the parallel operation of two converters with phase shifted gating signal is proposed to reduce the output current ripple and increase power capability for higher power magnetron drive. Additionally, the design considerations of two auxiliary power supplies (a filament power supply: 15 V, 150 A and a magnet power supply: 50 V, 5 A) are also provided and optimized for effective driving industrial magnetron. Finally, the developed power supply was tested with a 30-kW industrial magnetron, and the results prove the reliability and robustness of the proposed scheme. [ABSTRACT FROM PUBLISHER]

In this paper, the detailed design of an ion pump power supply is presented. The ion pump power supply was designed based on an LCC resonant topology with high switching frequency to take advantage of a smaller transformer for isolation. Because the proposed ion pump power supply has a 7-kV, 50-mA specification, high-voltage insulation is required. In order to secure insulation reliability, the power supply was designed with eight separate transformers that share primary turns. The spacing between the primary turns and secondary turns allows for increases in the leakage inductance and parasitic capacitance of the transformer. A compact design can be achieved using the parasitic component generated by the proposed design as the resonant parameters of the LCC resonant converter. In addition, based on a trapezoidal approximation of the LCC resonant converter, the resonant parameters are designed to have trapezoidal shapes of the resonant current in order to reduce conduction loss. Finally, the results of the experiment indicate that the developed ion pump power supply can be used effectively in high-voltage and low-current applications. [ABSTRACT FROM AUTHOR]