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In this work, the new hydrophobic deep eutectic solvents (HDESs) based on 2-hexyldecanoic acid (HDA) as a hydrogen bond donor (HBD) were used to selectively enrich trace Th from radioactive waste leach solution. These HDESs are characterized by low toxicity, bio-friendliness, low viscosity and sufficient hydrophobicity. Compared with Al, Mg, Ca and RE, HDESs exhibited exceptional selectivity for Th extraction, along with high loading capacity, easy stripping and stable reusability. The mechanism of Th extraction by the HDES is a cation exchange reaction. Based on the thymol (TL):HDA (1:3) HDES, a short flow closed-loop recovery process of Th in the leach solution of radioactive waste residue was developed. After a single-step extraction, the extraction percentage (E%) of Th exceeded 98.0%, while the E% of other elements was less than 0.14%. After stripping, the concentration of Th in the concentrated solution reached 2.16 × 103 mg/L with a purity of 74.2%, which could be directly used for subsequent purification. By adjusting the pH to 4.00, the raffinate was used as a feed solution for RE elements recovery. The HDES-based extraction strategy for Th is simple, safe, efficient and environmentally friendly, providing a new idea for the recovery of radioactive waste residues. [Display omitted] • HDESs based on 2-hexyldecanoic acid were prepared and characterized. • The separation factor between Th and rare earths is much greater than 1000. • A closed-loop thorium recovery process based on HDES was developed. • The extraction percentage of Th by HDES is more than 98%. [ABSTRACT FROM AUTHOR]

A recyclable IL separation strategy is provided, which simplifies the separation process of Th and RE, reduces chemical consumption, and provides a new idea for the treatment of IATREO waste residue. [Display omitted] • Efficient and sustainable separation of thorium and rare earth achieved using a novel ionic liquid. • The separation factor of Th/REs is as high as 22114. • Functionalization of cations provides more coordination sites to form an ion pair. • Stripping and recycling process of [OB2DTA][CA12] is easier to implement. • REs loss was limited to less than 0.3%, with Th and Fe extraction efficiencies of 99.5% and 100%, respectively. Thorium (Th) containing radioactive waste generated by ion-adsorbed rare earth ore (IATREO) separation plants poses a threat to the environment. The waste residue contains a much higher content of rare earth (RE) than the original IATREO. This study describes novel ionic liquids (ILs) containing cationic functionalization and evaluates their effectiveness in recovering Th and RE from the waste residue leaching solution (WRLS). Di-functionalization of the cation in ILs is more advantageous than mono-functionalization and non-functionalization, providing more coordination sites and achieving higher extraction and separation performance. In the simulated solution at an initial pH of 3, [OB2DTA][CA12] is able to extract 99.0% of Th and only 0.4% of RE, the Th/RE separation factor reaches 22114. The extraction reaction is carried out by an ion association mechanism. After 5 cycles of extraction-stripping-regeneration, the extraction and separation abilities of ILs remain stable. For the HCl leaching solution of waste residue, 99.5% of Th is separated in two extraction stages, while the total loss of RE is only about 15 mg/L. The recyclable separation strategy based on ILs simplifies the separation process of Th and RE, reduces chemical consumption, and provides a new idea for the treatment of IATREO waste residue. [ABSTRACT FROM AUTHOR]