Search

The impact of moisture ingress on the surface of copper indium gallium diselenide (CIGS) solar cells was studied. While industry-scale modules are encapsulated in specialized polymers and glass, over time, the glass can break and the encapsulant can degrade. During such conditions, water can potentially degrade the interior layers and decrease performance. The first layer the water will come in contact with is the transparent conductive oxide (TCO) layer. To simulate the impact of this moisture ingress, complete devices were immersed in deionized water. To identify the potential sources of degradation, a common window layer for CIGS devices—a bilayer of intrinsic zinc oxide (i-ZnO) and conductive indium tin oxide (ITO)—was deposited. The thin films were then analyzed both pre and post water soaking. To determine the extent of ingress, dynamic secondary ion mass spectroscopy (SIMS) was performed on completed devices to analyze impurity diffusion (predominantly sodium and potassium) in the devices. The results were compared to device measurements, and indicated a degradation of device efficiency (mostly fill factor, contrary to previous studies), potentially due to a modification of the alkali profile. [ABSTRACT FROM AUTHOR]

Using thermal evaporation, Cu(In,Ga)Se 2 (CIGS) layers were deposited at low temperature (350 °C) and high rate (10 μm/h) using a single stage process. They were then recrystallized using a variety of alkali fluorides: NaF, KF, RbF and CsF. To ensure that the substrate would not influence the study (via alkali diffusion), the samples were deposited on silicon wafers. The chemical, physical and electrical properties of the films were then characterized, demonstrating that all alkali fluorides behave as fluxing agents to enhance recrystallization and conductivity, and induce a (112) preferential orientation. Secondary ion mass spectrometry analysis showed that no modification of the elements' distribution occurs because of recrystallization. Solar cells were also fabricated and characterized, indicating that NaF can double the efficiency of solar cells compared to the as-deposited layers. This enhancement is accompanied by the disappearance of a rollover, voltage dependent current collection and shunt from the current density-voltage curves. However, even for the best recrystallization, the current is still limited to 28 mA/cm2, indicating that only a portion (0.75 μm) of the full device (2 μm) is activated. • Cu (In,Ga)Se 2 layers are recrystallized using a variety of alkali fluorides. • Efficiency of device was doubled for samples recrystallized with NaF. • Observed disappearance of rollover and shunt from the J-V curves [ABSTRACT FROM AUTHOR]