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This paper investigates the tracking and erosion of silicone rubber and EPDM insulation in the DC inclined plane tracking and erosion test. Silicone rubber filled with alumina tri-hydrate fails due to combustion in the gas phase or erosion paths, but with no evidence of tracking. EPDM fails due to tracking and surface capturing fire, from dry-band arcing leaving a black residue while impinging the surface. Carbonaceous residue on EPDM gives rise to leakage current magnitude, whereas fused silica-based residue on silicone rubber is shown to promote combustion. A high amount of alumina tri-hydrate replacing the polymeric fuel in the composite is shown as a primary factor preventing failure and changing the nature of the residue in the DC inclined plane tracking and erosion test. Depolymerization is the main degradation mechanism reported for silicone rubber and EPDM, with notable degrees of crosslinking reported only for silicone rubber. Crosslinking reduces the amount of silicone rubber undergoing depolymerization, thus, the amount of fuel prone to combustion is reported to promote a coherent residue shield against the eroding dry-band arcing. [ABSTRACT FROM AUTHOR]

This paper describes the suppression of dry-band arcing erosion of silicone rubber by alumina tri-hydrate and silica fillers in the DC inclined plane test, employing the wavelet based multiresolution analysis of leakage current. The third detail component of the leakage current as decomposed by the wavelet-based multiresolution analysis is shown to be an indicator of the effectiveness of the filler type in suppressing erosion by dry-band arcing. The addition of alumina tri-hydrate or silica filler to silicone rubber increases the thermal conductivity of the composites, retarding the development of the eroding temperature, and thus the evolution of the third detail. Additional effect is also obtained for the dehydration enthalpy, of alumina tri-hydrate in silicone rubber at a filler level of 30 wt%, in impeding the development of hot spots on the tested surface. A reduction in the magnitude of the third detail is evident with filler level, indicating that the increasing volume of silica or alumina tri-hydrate reduces the temperature of the dry-band arcing plasma. Comparable levels of the leakage current third detail is found between 30 wt% alumina tri-hydrate and silica filled composites which suggests the water of hydration plays a minor role in diluting the SiR but at 58 wt% an internal oxidation mechanism that produces gases diluting the arcing phase appears to suppress erosion. [ABSTRACT FROM AUTHOR]

This paper describes an investigation into the dry-band arcing mechanism leading to erosion of filled silicone rubber in the DC inclined plane test. Good correlation is obtained between the formation of surface residue, hotspots and the eroding dry-band arcing. The hotspots detected by infrared camera correlates well with the temperature of degradation determined by thermogravimetric analysis and differential scanning calorimetry. To characterize the physical mechanism of dry-band arcing, wavelet-based multiresolution analysis up to seven levels of resolution is applied to the leakage current waveforms. The analysis shows that both stable and intense discharges characterize the eroding dry-band arcing. A time-to-eroding parameter is proposed to determine the relative resistance to the formation of residue. Faster accumulation of residue is evident under -DC than +DC. Earlier inception of erosion is obtained for the silica filled- as compared to the alumina tri-hydrate filled- silicone, in which the release of the water of hydration is postulated to suppress the residue formation. [ABSTRACT FROM AUTHOR]

This paper presents the results of an examination of the erosion resistance of twopart room temperature vulcanizing (RTV) silicone rubber (SiR) nanocomposites. The SiR composites were filled with 7 nm size fumed silica and 1.5 ?m size micro-silica. Separate samples were prepared using conventional mechanical mixing and an electrospinning technique, and their erosion resistances were compared. The electrospinning technique allows for a higher volume fraction of nanofiller and micro-filler in the composites as compared to the conventional samples. The erosion resistances were tested using both an infrared-laser-based source and the ASTM D2303 standard inclined plane tracking and erosion method (IPT). The experimental results for the eroded mass, tracking voltage, and tracking time show that the erosion resistances of electrospun samples are much greater than those of conventional samples. Scanning electron microscope (SEM) images and variable tracking patterns of the conventional samples after the IPT tests suggest an improvement in the dispersion of the fillers within the electrospun samples compared to the conventional samples. Power analysis during the IPT tests also shows that more power is required to track and erode electrospun samples before sample failure occurs than is needed for conventional samples, which suggests improved bonding between the fillers and the silicone rubber matrix. These findings also are supported by the results of thermo-gravimetric analysis. [ABSTRACT FROM AUTHOR]

The paper discusses the mechanism by which nanofillers improve the erosion resistance of silicone rubber nanocomposites under simulated conditions of dry band arcing. Various micro-nano composites are studied, including microfiller, nanofiller, combinations of both, and with a commercial surfactant to improve the dispersion of the nanofiller. The thermal conductivity of the composites, measured using a standard method, shows higher thermal conductivity when the nanofiller is well dispersed. A thermal model is developed and solved with finite element method (FEM) to examine the temperature profile in the modelled nanocomposites under laser heating, which simulates the hot spot from dry band arcing. The hot spot is compared to the measured temperature profile by an infrared camera. SEM, EDAX, and XRD techniques are used to analyze the thermally decomposed silicone residue after laser heating to elucidate the protective mechanism in the silicone rubber nanocomposites. [ABSTRACT FROM AUTHOR]

This paper explores how the addition of inorganic nanofiller and microfiller to silicone rubber can impart resistance to erosion for overhead insulation applications. Various micro-nano composites were prepared for this study, namely microfiller, nanofiller, and the combination of microfiller and nanofiller with a commercial surfactant to improve the dispersion of the nanofiller. The effect of the surfactant on the surface wettability of the composites was analyzed with contact angle measurements. Salt-fog, inclined plane and laser ablation tests were conducted to evaluate the erosion resistance of the micro-nano filled composites. The results in all three tests showed that the combination of microfiller and nanofiller with surfactant resulted in composites with improved erosion resistance to dry band arcing, with the exception of the case where calcinated filler was used in the formulation. [ABSTRACT FROM AUTHOR]

The paper reports on tests done on four commercial room temperature vulcanized (RTV) silicone rubber high voltage insulator coatings aimed at achieving information on the relative performance of the coatings with respect to aging. The initial characterization of the coatings includes the identification of the primary filler type, concentration of filler, the amount of free fluid, and the molecular species of the free fluid. Soxhlet extraction and gas chromatography tests show considerable depletion of fluid after accelerated aging tests in acid-water and the associated changes to the physical properties is assessed by standard mechanical tests on coupon size specimens. The effect of acid-water aging on the hydrophobicity is assessed by measurements of the static contact angle and the onset of leakage current in an incline plane test. Several field aged coatings are assessed for residual LMW fluid which is compared to accelerated aging tests. [ABSTRACT FROM AUTHOR]

The paper presents the results of the study on the influence of insulator profile on the aging performance of silicone rubber (SIR) insulators in salt-fog. Experiments have been conducted on various two-shed arrangements at 35 V/mm average stress and 0.25 S/m salt-fog conductivity level. The work is also extended to include commercial 15 kV class insulators with different profiles. Shed spacing, shed diameter, alternate shed design and shed shape are the parameters investigated in this study. The low frequency harmonics of the leakage current, early aging period (EAP), and equivalent salt deposit density (ESDD), are used to evaluate the aging performance of different designs. Insulator profile is shown to greatly influence the aging performance of SIR insulators. Shed shape proves to be the most important parameter to be considered in designing non-ceramic insulators profiles. Also, as the shed spacing decreases, the performance of SIR insulators improves. Simulation results using FEMLAB© show that the electric field on insulators is below the corona onset at both dry and wet conditions. Dry band arcing is therefore the main electrical cause for aging in distribution class insulators and it is possible to improve the pollution performance of SIR insulators using appropriate profiles as suggested in this work. [ABSTRACT FROM AUTHOR]

The standard methods available to test tracking and erosion resistance of filled silicone rubber do not allow to delineate the fundamentals of the thermal degradation, although the heat from the dry band arcing is the main degradation factor. In this work a thermal imaging camera is used to investigate the performance of filled silicone rubber in an inclined plane test, and a scheme is established to relate the temperature and the electrical discharge energy. Further, an infrared laser technique, based on constant energy approach, is developed to study the material performance under laser heating. The technique consists of applying a certain amount of infrared laser energy during a set time period, in order to produce erosion in the silicone rubber samples. Through correlation studies the applicability of the proposed laser technique to rank silicone rubber samples with various fillers has been validated. The laser tests show identical ranking of samples when compared to samples ranked using inclined plane tests, yet offering significant advantages of being faster, simpler, and reproducible. [ABSTRACT FROM AUTHOR]

Silicone rubber samples having various concentrations and mean particle sizes of either alumina tri-hydrate or silica fillers, prepared by room temperature and heat cured under pressure (hot pressed), are tested for erosion resistance in the ASTM D2303 inclined plane tracking and erosion test. Their corresponding thermal conductivities are determined using a transient temperature technique in which an infrared laser is employed as the heat source and a thermal imaging camera as a temperature detection device. Scanning electron microscope observations show greater filler bonding to the silicone matrix in the hot pressed samples than in the room temperature vulcanized samples leading higher thermal conductivity and increased resistance to erosion, for both ATH and silica filled samples. The correlation study shows a strong relationship between the erosion resistance and the thermal conductivity of the tested samples, highlighting the importance of an outdoor insulating material to have high thermal conductivity in order to withstand dry band arcing. The results can be used to provide guidance on filler selection for silicone rubber compounding for outdoor insulation applications. [ABSTRACT FROM AUTHOR]

Silicone rubber samples, filled with 30% alumina trihydrate, subjected to the ASTM inclined plane test, show good correlation between the measured harmonic power components of dry band arcing and the surface temperature recorded with a thermovision camera. The simultaneous study of the low frequency Fast Fourier Transform and variations in temperature shows that when the temperature rises above 100°C there is a well defined increase in the low frequency harmonic components of the measured power; however, this trend is not verified by the fundamental component. The eroded mass of the samples is measured independently by a laser approach and a model to rank the tested samples using the Inclined Plane Test is developed. The model is validated by applying it to both the recorded harmonic power components and temperature, resulting in the correct ranking of damage on the samples tested in the Inclined Plane test. [ABSTRACT FROM AUTHOR]

Presents a study that investigated the use of partial discharge as a means to study the development of leakage current on silicone rubber insulators. Methodology; Correlation between electrical stress and leakage current and partial discharge; Evaluation of the changes on the insulator surface and the observed transition from corona from water droplets to dry-band arcing during the experiment.

Presents a study which investigated the partial discharges from water droplets on a silicone rubber insulating surface in an alternating current field. Problem formulation; Experimental procedures; Results and discussion.

This letter describes a neural network approach to the prediction of the leakage current (LC) on silicone rubber insulators exposed to salt-fog. The validity of the approach was examined by testing several insulators in a salt-fog chamber. Feed-forward back propagation was found as the best method among several training methods evaluated for the prediction of the LC. The predicted LC with this method has less than 12% error for the tested cases. [ABSTRACT FROM AUTHOR]

In this paper, electrospinning is shown to be an effective method for overcoming the agglomeration of nanosilica in silicone rubber nanocomposites. Silicone rubber nanocomposites with 7 nm silica were produced using conventional mixing and electrospinning processes. Scanning electron microscopy is used to demonstrate homogenous filler dispersion in electrospun samples as compared to conventional mixed samples. Thermo-gravimetric analysis and infrared-laser-based thermal tests show significant improvements in thermal stability and heat transfer in electrospun nanocomposites. However, no significant improvements in either the mechanical properties or relative permittivity between the electrospun and conventional mixed samples were found. The improved thermal properties of the electrospun silicone rubber nanocomposites are attributed to the significantly reduced nanofiller agglomeration and their uniform dispersion. [ABSTRACT FROM PUBLISHER]

The paper presents the results of inclined plane tests on ATH and silica composites of Silicone rubber (SiR) and EPDM to evaluate the effect of filler type and loading on the tracking and erosion resistance of the composites formed. The effect of test voltage on the outcome of the incline plane was also examined. A laser ablation test was also used to evaluate the various composites. A critical test voltage of 4.5 kV was shown to cause failures in samples which emphasizes the importance of testing composites at voltages above this critical level. In comparing the two test methods, both the inclined plane and laser ablation test methods showed the same order for EPDM composites of ATH and silica while the laser method showed silica SiR composites to perform somewhat better than in the inclined plane test which showed similar results. [ABSTRACT FROM PUBLISHER]

Abstract: Local discharges in the vicinity of the mounting flange of composite bushings due to the electric field enhancement can cause insulating material degradation and finally lead to failure. In this paper, a proposed solution to this problem by employing a resistive silicone rubber coating on composite HV bushings was investigated. Finite Element Method (FEM) analysis of the electric field distribution along the surface of bushings by FEMLAB® simulation and potential measurements by an electrostatic probe (ESP) technique confirmed that the stress grading effect of a 100MΩ resistive coating results in a linear potential distribution and the tangential field is significantly reduced in the region of the mounting flange. [Copyright &y& Elsevier]