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In this paper, we report successful fabrication of a gadolinia‐doped ceria (GDC) thin film using atomic layer deposition (ALD) for improving the performance of solid oxide fuel cells (SOFCs). By varying the deposition conditions and adjusting the configuration of the ALD supercycle, the doping ratio of ALD GDC was controlled. The morphology, crystallinity, and chemical composition of ALD GDC thin films were analyzed. ALD GDC showed different surface chemistry, including oxidation states, at different doping ratios. The application of ALD GDC in a SOFC led to an output power density enhancement greater than 2.5 times. With an anodic aluminum oxide (AAO) porous support structure, an ALD GDC thin film SOFC (TF‐SOFC) showed a high power density of 288.24 mW/cm2 at an operating temperature of 450°C. [ABSTRACT FROM AUTHOR]

Agglomeration of the metal electrode decreases the performance of low-temperature solid oxide fuel cells (LT-SOFC) during operation at elevated temperatures. Here, we report a Pt electrode/ridge-valley nanostructured samaria-doped ceria (SDC) layer interface with extended lifetime. LT-SOFCs with RF-sputtered SDC interlayers with thicknesses in the range 65-260 nm show a >20 times lower degradation of performance as compared to cells without interlayer when operated at 450 °C (1.8% h−1 vs. 45% h−1). Micromorphological analysis reveals that the coarsening of the Pt electrode is significantly suppressed by the presence of the nanostructured SDC interlayer, possibly due to a stronger bonding between this layer and the Pt grains. [ABSTRACT FROM AUTHOR]

Thin-film solid-oxide fuel cells (TF-SOFCs) fabricated using microelectromechanical systems (MEMS) processing techniques not only help lower the cell operating temperature but also provide a convenient platform for studying cathodic losses. Utilizing these platforms, cathode kinetics can be enhanced dramatically by engineering the microstructure of the cathode/electrolyte interface by increasing the surface grain-boundary density. Nanoscale secondary ion mass spectrometry and high-resolution transmission electron microscopy studies have shown that oxygen exchange at electrolyte surface grain boundaries is facilitated by a high population of oxide-ion vacancies segregating preferentially to the grain boundaries. Furthermore, three-dimensional structuring of TF-SOFCs enabled by various lithography methods also helps increase the active surface area and enhance the surface exchange reaction. Although their practical prospects are yet to be verified, MEMS-based TF-SOFC platforms hold the potential to provide high-performance for low-temperature SOFC applications. [ABSTRACT FROM AUTHOR]

In this study, scandia-stabilized zirconia (ScSZ) electrolyte thin-film layers were deposited via chemical solution deposition (CSD). We selected 10ScSZ (10% Sc 2 O 3 , 90% ZrO 2 molar ratio) as the target material, and the precursor solution was prepared by precise calculations. The 10ScSZ solution was deposited on Al2O3 substrate using a spin-coating method. Then, the substrate was sintered using two methods: flash light irradiation and thermal. The characteristics of the thin films were compared, including ionic conductivity, surface morphology, and chemical composition. Pulsed light sintering was applied in the sintering step under a variety of energy density conditions from 80 to 130 J/ cm 2 , irradiation on/off times of 10 ms and 10 ms/500 ms, number of pulses, and bottom heat from 300 to 600 °C. The ionic conductivity of the ScSZ electrolyte layers fabricated by thermal or flash light irradiation methods was tested and compared. The results show that the ScSZ electrolyte layer sintered by flash light irradiation within a few seconds of process time had similar ionic conductivity to the electrolyte layer that was thermal sintered for about 10 h including cooling process. [ABSTRACT FROM AUTHOR]