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In this work, Si@NC/AP and Si@PVDF/CL-20 composites with different Si contents have been fabricated by spray-drying technique. The flame structure, ignition delay time and combustion process have been investigated. It has been shown that the ignition delay of Si-based fuel with 40 wt% of Si is the shortest. This means that oxygen balance and the catalytic effect of Si on the energetic composites are playing a dominant role during the combustion processes of these composites. The solid composite propellants (SCP, named as SCP-1 and SCP-2) contains two typical Si-based composites Si-80@NC/AP and Si-80@PVDF/CL-20 have been prepared for propellant applications. Their propellants containing the corresponding mechanical mixtures (named as SCP-3 and SCP-4) have been fabricated as a comparison. It has been observed that the cross sections of propellants containing Si-based composites are denser than that of the reference propellants. The burn rate of SCP-1 (with Si-80@NC/AP) and SCP-2 (with Si-80@PVDF/CL-20) are 5.74 and 5.10 mm s−1 at 2.0 MPa, respectively, which are lower than those of the reference samples SCP-3 (6.51 mm s−1) and SCP-4 (5.70 mm s−1). However, the pressure exponent of former is slightly lower than that of the latter. Moreover, the combustion products (CCPs) of SCP-1 and SCP-3 are more fluffy and smaller in particles size than those of SCP-2 and SCP-4. This indicates that the core-shell structured composites have much better combustion performances due to better heat and mass transfer between the oxidizers and Si as fuel. [ABSTRACT FROM AUTHOR]

Electrically controlled solid propellant (ECSP) is one promising solution for thrust adjustment and repeated ignition of conventional solid rocket motors (SRM). However, the widely studied ECSP based on hydroxylammonium nitrate (HAN) faces the problems of strong hygroscopicity and low thermal stability, which can lead to failure of ECSP. Inspired by polyethylene oxide-polyacrylonitrile (PEO-PAN) based solid polymer electrolyte, the new PEO-PAN based ion conductive energetic composites (ECs) have been designed and evaluated in this paper. The formulation was theoretically determined based on the energy content, and the samples were prepared by a conventional milling mixing method. The morphology, ionic conductivity, thermal reactivity, decomposition gaseous products and combustion behavior of these new ECs have been comprehensively studied. It has been shown that the initial decomposition temperature of PEO-PAN based ECs is around 243 °C with heat release of 1677.8–1873.9 J·g−1 depending on the oxidizer and polymer content. Meanwhile, the dependences of the ionic conductivity on the burning rate are evaluated. The results showed that the burning rate decreases as ionic conductivity increases. One of these ECs has a high ionic conductivity with a low burning rate under pressure, which is suitable for controllable ECSP. [ABSTRACT FROM AUTHOR]