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This study evaluated the effect of solvent acids on the structure and corrosion resistance performance of chitosan (CS) film on MAO-treated AZ31B magnesium (Mg) alloy. Initially, CS solutions were prepared in four solvent acids: acetic acid (HAc), lactic acid (LA), hydrochloric acid (HCl), and citric acid (CA). The CS films were subsequently deposited on MAO-treated AZ31B Mg alloy via a dip-coating technique. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction analysis (XRD), Fourier-transform infrared spectroscopy (FT-IR), contact angle measurement, and atomic force microscopy (AFM) were employed to characterize the surface and cross-sectional morphology as well as chemical composition. Furthermore, the samples were subjected to potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) tests to assess their resistance against corrosion in simulated body fluid (SBF). These results indicated that the CS film prepared with LA exhibited the lowest surface roughness (R a  = 31.2 nm), the largest contact angle (CA = 98.50°), and the thickest coating (36 μm). Additionally, it demonstrated superior corrosion protection performance, with the lowest corrosion current density (I corr  = 3.343 × 10 -7 A/cm 2 ), highest corrosion potential (E corr  = -1.49 V), and highest polarization resistance (R p  = 5.914 × 10 4  Ω·cm 2 ) in SBF. These results indicated that solvent acid types significantly influenced their interactions with CS. Thus, the structure and corrosion protection performance of CS films can be optimized by selecting an appropriate solvent acid., Competing Interests: Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (Copyright © 2024 Elsevier B.V. All rights reserved.)

Although the formation of plasma electrolytic oxidation (PEO) coatings on aluminum alloys can significantly enhance their service life, they may still suffer from corrosion damage when exposed to harsh environments with strong corrosivity for a long time. In this work, chitosan (CS) was dissolved in four acids, i.e. hydrochloric acid (HCl), citric acid (CA), lactic acid (LA), and acetic acid (HAc), and deposited onto the PEO-coated 5052 aluminum alloy using dip coating method. Scanning electron microscope (SEM), energy dispersive spectrometer (EDS), atomic force microscope (AFM), contact angle (CA) meter, grazing incidence X-ray diffraction (GIXRD), Fourier transform infrared spectrometer (FTIR), and electrochemical workstation system were used to explore the enhancement of the corrosion resistance of PEO-coated 5052 aluminum alloy by application of CS film prepared in different solvent acids. The results showed that the interactions between chitosan and acid ions affects the uniformity, hydrophobicity, thickness and surface roughness of the CS/PEO coating. The HAc-CS/PEO coating had the lowest surface roughness of 32.4 ± 3.9 nm, the largest contact angle of 85.7 ± 2.0°, and the thickest CS film of 20 μm, which significantly improved corrosion resistance of PEO-coated aluminum alloy. Chitosan (CS) was dissolved in four acids, i.e. hydrochloric acid (HCl), citric acid (CA), lactic acid (LA), and acetic acid (HAc), and deposited onto the PEO-coated 5052 aluminum alloy using dip coating method. The application of CS films prepared in different solvent acids on the PEO coating surface can improve the corrosion resistance of the Al alloy. Especially the HAc-CS/PEO coating could be used as an effective coating to protect the Al alloy from corrosion. [Display omitted] • Interactions between chitosan and acid ions affects the surface properties of the chitosan film on PEO-coated Al alloy. • The structure and properties of chitosan film could be modified by changing the solvent acid type. • The chitosan film in acetic acid exhibits the thickest and defect-free uniform structure. • The HAc-CS/PEO coating could be used as an effective coating to protect the Al alloy from corrosion. [ABSTRACT FROM AUTHOR]