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Highlights • Use of Southern Pine wood sugars is demonstrated for production of solvents. • Fermentation of C6 and C5-rich streams is shown with productivity above 10 g/L/h. • Membrane assisted continuous fermentation is demonstrated for solvent production. • Use of butyl butyrate as an extractant for solvent extraction demonstrated. • Raffinate after solvent extraction was recycled back without any toxicity issues. Abstract The aim of this work was to demonstrate an industrially relevant pilot scale integrated process to produce butanol and other solvents from lignocellulosic sugars produced with AVAP® biomass fractionation technology from southern pine wood. The concentrated sugars were concurrently fermented using genetically engineered Clostridium acetobutylicum to n-butanol, acetone, isopropanol and ethanol in continuous membrane assisted cell recycle fermentation with steady-state solvent productivity exceeding 10 g/L/h. The solvents from the cell free permeate were recovered with extractant of butyl butyrate in a continuous liquid-liquid extraction column and aqueous product (raffinate) along with unused sugars, nutrients, and metabolic intermediates were recycled back to the fermentors. The total solvent yield approached 0.30 g/g sugars. [ABSTRACT FROM AUTHOR]

Abstract: The present study proposes the use of market rejected and waste vegetables as a supplement for improved acetone–ethanol–butanol (ABE) solvent production. In the present study, three different perishable vegetables were evaluated as supplements for ABE fermentation. These vegetables were found to stimulate the solvent production at as low as 1% (w/v) concentration. The supplementation showed improved production of solvents using 4-fold diluted SO2–ethanol–water (SEW) spent liquor supplemented with 25g/l glucose as a substrate. The maximum total solvent production obtained with 5% (w/v) supplementation of carrot, cabbage and tomato was 9.96g/l, 10.49g/l and 10.65g/l, respectively as compared to the control value of 7.43g/l. The applicability of vegetables was successfully evaluated as a complex medium for solvent production. [Copyright &y& Elsevier]

Clostridium beijerinckii DSM 6423 was studied using different continuous production methods to give maximum and stable production of isopropanol and n-butanol. In a single-stage continuous culture, when wood pulp was added as a cell holding material, we could increase the solvent productivity from 0.47 to 5.52 g L h with the yield of 54% from glucose. The overall solvent concentration of 7.51 g L (39.4% isopropanol and 60.6% n-butanol) with the maximum solvent productivity of 0.84 g L h was obtained with two-stage continuous culture. We were able to run the process for more than 48 overall retention times without losing the ability to produce solvents. [ABSTRACT FROM AUTHOR]

Highlights: [•] A novel modeling approach for Clostridium acetobutylicum solvenotogenic phase is proposed. [•] Continuous fermentation with immobilized cells is studied. [•] The solvent fluxes are predicted quantitatively. [•] A novel optimization procedure is introduced for constraint-based modeling. [ABSTRACT FROM AUTHOR]

Highlights: [•] Study suggests the preference of biomass feedstocks appropriate for ABE-fermentation. [•] Effect of varying lignocellulosic sugar concentrations in continuous column reactor. [•] Multi linear regression (MLR) modeling successfully used for continuous production of solvents. [•] Scale up of column reactor is successfully demonstrated. [Copyright &y& Elsevier]