1. Nanostructured antifouling coatings for galvanized steel food storage and container surfaces to enhance hygiene and corrosion resistance against bacterial, fungal, and mud contamination.
- Author
-
Zhou, Wentao, Liu, Shuhao, DeFlorio, William, Song, Sang Ha, Choi, Hayoung, Cisneros-Zevallos, Luis, Oh, Jun Kyun, and Akbulut, Mustafa E.S.
- Subjects
- *
GALVANIZED steel , *DRUG resistance in bacteria , *FOOD storage , *FOOD containers , *CORROSION resistance , *ASPERGILLUS niger , *GRAIN - Abstract
Galvanized steel is often used in the food industry due to its durability, strength, and lower cost relative to stainless steel. Herein, we report a coating method for galvanized steel that exhibits superhydrophobicity and antifouling capabilities, effectively inhibiting the attachment of fungi, bacteria, and mud. This coating was fabricated through a two-step process involving the immobilization of silica nanoparticles and subsequent chemisorption of an organosilane layer with low surface energy. The resultant coating yielded a static water contact angle of 157 ± 3.6°. Over a period of seven days, this coating achieved log10 reductions of 2.6 ± 0.1 and 2.9 ± 0.1 in the attachment of the bacterial strains of Salmonella enterica and Listeria innocua , respectively. Additional testing revealed a marked reduction in adherence of Aspergillus niger fungus. Following immersion in mud, coated surfaces showed an evident reduction in mud attachment in comparison to the original steel surfaces. Specifically, when tested with mud with a viscosity of ∼90,000 cP, the mud attachment percentage for the untreated steel surfaces and the coated steel surfaces was quantified as 94.57 ± 1.64% and 6.81 ± 2.43%, respectively. The electrochemical characterization of the coated steel, conducted in the presence of Salmonella enterica , revealed a 60.4 ± 10.4% decrease in the corrosion rate compared to the bare steel. The prospect of implementing the developed coating technology on galvanized steel surfaces—including but not limited to grain storage silos as well as various food-related storage units and containers—presents an opportunity for significant progression within the multidisciplinary fields of food engineering, safety, and processing. [Display omitted] • Novel antifouling/anticorrosion coating was developed for galvanized steel. • Coating exhibited antifouling effect against pathogenic fungi Aspergillus niger. • With use of coating, adhesion of Salmonella and Listeria was reduced by >99.5%. • Coated surfaces significantly reduced the corrosion rate induced by microorganisms. • The developed coating is ideal for galvanized steel food-contact surfaces. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF