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Copper and copper alloys have found applications in various industries. One of the main reasons Cu and its alloys are utilized widely is that they have sufficient corrosion resistance in key environments, such as seawater and anoxic solutions; however, localized corrosion processes might occur in the presence of aggressive anions, oxygen, or an increase in solution pH. In critical applications of Cu, the susceptibility of Cu to localized corrosion, specifically pitting, must be carefully considered, as it could lead to material failure. In this study, the pitting probability of Cu in unary (sulfate) and binary (sulfate + bicarbonate) solutions was investigated using electrochemical techniques in conjunction with statistical analysis. We determined pitting probabilities based on two different defining criteria for pitting susceptibility, one based on the probability that the corrosion potential, Ecorr, could exceed the passivity breakdown potential, Eb, and the other, a more conservative approach, based on the likelihood that Ecorr would be greater than the repassivation potential, Erp. The pitting probability of Cu did not change significantly with sulfate concentration at pH 8 but was found to increase with increasing [ SO 4 2 − ] up to 0.005 M at pH 9 and then to decrease with a further increase in [ SO 4 2 − ].

One concern regarding the used nuclear fuel containers proposed for use in a Canadian deep geological repository (DGR) is the possibility that a small amount of hydrogen might be absorbed into their copper coating, potentially altering its mechanical properties. Reported herein is a study of hydrogen absorption into 50 nm of copper, coated on 4 nm of Ti using in situ neutron reflectometry (NR) and electrochemical impedance spectroscopy (EIS). NR results show that hydrogen is absorbed when the copper is cathodically polarized below the threshold for the hydrogen evolution reaction (HER), but that the hydrogen concentrates in the underlying titanium layer rather than concentrating in the copper coating. The hydrogen concentration in titanium rapidly rose when the HER was initiated and was observed to reach a steady state at TiH1.5. Over the course of 55h of cathodic polarization, the concentration of hydrogen in the copper remained below the NR detection limit (2 at %). The portion of hydrogen atoms produced that diffused through the copper layer was initially 3.2%, suggesting a possible upper limit for hydrogen uptake by the copper coating of the UFC, although definitive conclusions can only be drawn from studies on 3 mm copper-coated steel samples.

The long-term containment plan for Canada’s used nuclear fuel employs copper-coated carbon steel (CS) containers encased in compacted bentonite clay buffer boxes. In the hypothetical case of a through-coating defect, galvanic interactions between the Cu coating and the CS vessel are dependent on the conditions at the container surface. A zero-resistance ammeter was used to measure the galvanic current between Cu and CS electrodes at various area ratios in the presence of aerated 1 M NaCl and obstructive layers of bentonite slurry. The presence of bentonite resulted in an order of magnitude decrease in the corrosion rate of the steel. As shown by scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis and Raman spectroscopy, the extent of steel corrosion decreased significantly in the presence of bentonite slurry, favouring mild surface etching over oxide growth. Electrochemical impedance spectroscopy (EIS) measurements showed that the total impedance on carbon steel generally increased with bentonite layer thickness, but the total impedance on Cu plateaued when the layer exceeded 6 mm, consistent with trends in galvanic current density on carbon steel. The benign conditions produced by the bentonite slurry are attributed to the slightly alkaline pH and the hindrance of O2 diffusion.