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Abstract: This paper describes fabrication methods used to demonstrate the advantages of nested or Montel optics for micro/nanofocusing of synchrotron X-ray beams. A standard Kirkpatrick-Baez (KB) mirror system uses two separated elliptical mirrors at glancing angles to the X-ray beam and sequentially arranged at 90° to each other to focus X-rays successively in the vertical and horizontal directions. A nested KB mirror system has the two mirrors positioned perpendicular and side-by-side to each other. Compared to a standard KB mirror system, Montel optics can focus a larger divergence and the mirrors can have a shorter focal length. As a result, nested mirrors can be fabricated with improved demagnification factor and ultimately smaller focal spot, than with a standard KB arrangement. The nested system is also more compact with an increased working distance, and is more stable, with reduced complexity of mirror stages. However, although Montel optics is commercially available for laboratory X-ray sources, due to technical difficulties they have not been used to microfocus synchrotron radiation X-rays, where ultra-precise mirror surfaces are essential. The main challenge in adapting nested optics for synchrotron microfocusing is to fabricate mirrors with a precise elliptical surface profile at the very edge where the two mirrors meet and where X-rays scatter. For example, in our application to achieve a sub-micron focus with high efficiency, a surface figure root-mean-square (rms) error on the order of 1nm is required in the useable area along the X-ray footprint with a ∼0.1mm-diameter cross section. In this paper we describe promising ways to fabricate precise nested KB mirrors using our profile coating technique and inexpensive flat Si substrates. [Copyright &y& Elsevier]

Abstract: Three-dimensional (3D) measurements of strain tensor distributions with subgrain resolution are now possible due to an emerging class of instrumentation: the 3D X-ray crystal microscopes. These instruments combine ultra-intense synchrotron X-ray sources and advanced X-ray optics to probe polycrystalline materials with submicron spatial resolution. By employing polychromatic X-ray beams and a virtual pinhole camera method, called differential aperture microscopy, 3D distributions of the local crystalline phase, orientation (local texture) and elastic and plastic strain tensor distributions can be measured with resolution below the grain size of most materials. The elastic strain tensor elements can typically be determined with uncertainties less than 100ppm in brittle materials. Orientations can be quantified to ∼0.01° and the local unpaired dislocation density can be measured in ductile materials. Efforts are underway to improve the spatial resolution and increase the depth probed. Because the 3D X-ray crystal microscope is a penetrating nondestructive tool, it is ideal for studies of mesoscale structural evolution in materials. The unprecedented information that can be obtained with this new class of instrumentation is certain to advance our understanding of the materials physics underpinning the behavior of polycrystalline materials. [Copyright &y& Elsevier]

Abstract: Advanced polychromatic microdiffraction is sensitive to the organization of dislocations and other defects that rotate the lattice planes. Using ultra-brilliant third-generation synchrotron sources and non-dispersive X-ray focusing optics, it is now possible to analyze individual dislocation cells and walls at a submicron scale that cannot be probed by traditional methods. The method is applied to an Ir weld sample to illustrate how microdiffraction can be used to determine the locally active dislocation system. [Copyright &y& Elsevier]

Describes the three-dimensional X-ray microscopy technique using polychromatic synchrotron X-ray microbeams to probe local crystal structure. Application of the technique to single-crystal, composite and functionally graded materials; Development of X-ray microscopy technique; Extraction of complete Laue diffraction patterns by using the technique.

A recently developed differential-aperture X-ray microscopy (DAXM) technique provides local structure and crystallographic orientation with submicron spatial resolution in three-dimensions; it further provides angular precision of ∼0.01° and local elastic strain with an accuracy of ∼1.0×10−4 using microbeams from high brilliance third generation synchrotron X-ray sources. DAXM is a powerful tool for inter- and intra-granular studies of lattice distortions and lattice rotations on mesoscopic length scales of tenths of microns to hundreds of microns that are largely above the range of traditional electron microscopy probes. Nondestructive, point-to-point, spatially resolved measurements of local lattice orientations in bulk materials provide direct information on geometrically necessary dislocation density distributions through measurements of the lattice curvature in plastically deformed materials. This paper reviews the DAXM measurement technique and discusses recent demonstrations of DAXM capabilities for measurements of microtexture, local elastic strain, and plastic deformation microstructure. [Copyright &y& Elsevier]