Search

This article presents the simultaneous magnetic and structural topology optimization of a transverse laminated synchronous reluctance machine rotor using a solid isotropic with material penalization (SIMP)-based approach with the globally convergent method of moving asymptotes (GCMMA) optimization algorithm. Magneto-structural single and multi-objective optimization formulations are presented. The single objective formulation maximizes the average torque subject to constraints on torque ripple, Von Mises stress, and compliance. The multiobjective formulation simultaneously maximizes average torque and minimizes compliance subject to constraints on torque ripple and Von Mises stress. In both optimization formulations, the electrical steel densities in the rotor mesh elements are the control variables. Including stress and compliance in the optimization formulation ensures a structurally feasible design. The design-dependent centripetal force contributed by each element in the rotor mesh is considered dependent on its density and mass. An intermediate density material issue is observed where the density of the material in a mesh element does not converge fully to air or electrical steel. This issue is addressed through the use of a thresholding mass function which forces the convergence of the mass but not the density. The two optimization formulations are compared for rotors operating at 4000 and 12 000 r/min. An initial magnetic only topology optimization is used to seed the magneto-structural topology optimization to decrease the computational time. The impact of the magnetic only seed and rotor mesh density on the optimization outcomes is also examined. [ABSTRACT FROM AUTHOR]

Enhancements to the deadbeat-direct torque and flux control (DB-DTFC) of wound field synchronous machines (WFSMs) are proposed allowing for operation at low sampling frequency to fundamental frequency ratios. Discrete-time current and flux linkage observers, which properly model WFSM $d\text{--}q$ and $d\text{--}f$ cross-coupling are formed using a Taylor series approximated sampled Laplace approach. The effect of the Taylor series order on the discretization error and model accuracy is examined. The torque curve to determine the inverter voltage commands is derived from the flux linkage model coefficients. Experimental comparison of the WFSM torque response is made between the classical DB-DTFC with current and flux observers formed using a z-transform approach and the torque line derived from a forward Euler method and the newly proposed observers and torque curve. [ABSTRACT FROM AUTHOR]

A new switched-reluctance machine (SRM) topology with combined rotary and reciprocating rectilinear movement is introduced in this paper. The topology of this machine is based on the conventional radial-flux SRM with a modified rotor structure. Unlike the other rotary-translational electromechanical systems which have separate units, one for rotary motion and another for translational reciprocating motion, the proposed machine achieves combined rotary-reciprocating (RR) movement with just one set of stator coils around each pole identical to the conventional SRM. By exciting each pole of the stator, both radial and axial magnetic flux will be produced in the air gap of the machine. As a result, the electromagnetic reluctance torque around the axis of the rotation and the reluctance force along the axis of translational movement are produced. Details of the rotor structure and machine operation are presented. Magnetic equivalent circuit (MEC) analytical equations are derived for four operational points within the RR motion cycle. Finite-element analysis (FEA) is utilized to validate the analytical MEC equations. The output performance profiles are simulated for two example machines using static 3-D FEA to investigate the impact of the axial displacement of the consequent poles. In addition, a sensitivity analysis is carried out to investigate the impact of the rotor pole angle on the torque and force production of the machine. The dynamic behavior of the proposed structure is analyzed and discussed for two displacements of the consequent axially shifted poles. [ABSTRACT FROM PUBLISHER]

This paper presents a deadbeat-direct torque and flux controller for wound field synchronous machines (WFSMs) without damper/amortisseur windings. Compared to induction machines (IMs) or interior permanent magnet synchronous machines (IPMSMs), WFSMs have an additional degree of freedom through variable field excitation. Discrete time current and flux linkage observers are derived, which model the dynamics and cross coupling introduced by the variable field excitation. The variable field excitation also allows the torque line for the desired change in torque to be shifted on a sample by sample basis compared to IMs or IPMSMs where the torque line is static. This provides the opportunity to actively distribute the transient torque between the rotor and stator windings. A field flux linkage command is derived to achieve unity displacement power factor in the steady state. Experimental results are presented to demonstrate decoupled torque and flux linkage control. [ABSTRACT FROM PUBLISHER]

This paper describes the design and experimental evaluation of two high-efficiency interior permanent-magnet (IPM) motors for use in a commercial transcritical \CO2 (R-744) heat pump water heater (HPWH). Two IPM topologies, a 36-slot 6-pole topology and a 9-slot 6-pole topology, were selected, optimized, and prototyped using a common flat-bar IPM rotor. The experimental analysis includes standard measurements of electrical machine parameters, and dynamometer tests. The initial measurements of the \CO2 compressor performance with a stock line-fed induction machine and the 36-slot 6-pole IPM configuration have been completed. This paper finds a small isentropic compressor efficiency improvement from using the 36-slot 6-pole IPM motor compared to the stock line-fed induction machine at rated operating conditions (essentially constant speed). This paper also expands the open literature on the impact of high-efficiency motor drives on \CO2 compressor operation and \CO2 HPWH systems. [ABSTRACT FROM AUTHOR]

Zero-to-low-speed flux/rotor-position self-sensing techniques rely on the interaction of saliencies (asymmetries) with an injected signal or special switching pattern in the inverter to produce a response which contains information about the location of the saliency. In this paper, three types of deterministic spatial rotor position saliencies are introduced into an induction machine (IM). The saliencies were created by modulating the following: 1) the rotor bridge opening width; 2) the rotor bridge opening height; and 3) the rotor bridge opening fill. The influence of saliency geometric design variables on the self-sensing and power conversion properties is determined using a design of experiments and response surface methodology. An example IM design, which maximizes the self-sensing properties while preserving power conversion abilities, is presented. Modulation of the rotor bridge fill appears to be the least desirable saliency type. Both rotor bridge opening width and height modulations can be used successfully, but the rotor bridge opening width modulation requires extra simulations to characterize the self-sensing properties. [ABSTRACT FROM AUTHOR]