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Synchronous reluctance motors (SynRMs) with four layers of flux barriers are currently in practical use as high-efficiency motors for industrial applications. While SynRMs have higher efficiency than induction motors, they have a high torque ripple. In this study, an asymmetric rotor structure was designed to reduce the torque ripple of the four-layer SynRM, considering the mechanical strength. Two rotor structures with different flux barrier angles were combined in the stacking direction, and the ratio of the combination was optimized by finite element analysis. In addition, prototypes of the initial structure and proposed asymmetric structure were manufactured, and their torque and efficiency characteristics were measured. The experimental results show that the proposed asymmetric structure can reduce the torque ripple while maintaining the basic characteristics such as average torque and efficiency. [ABSTRACT FROM AUTHOR]

Interior permanent magnet synchronous motors (IPMSMs) are often used in applications that demand high performance. Interest has increased in designing IPMSMs in the enlargement high-efficiency operation area. Designing to meet such specifications can be difficult and time consuming. Combining a genetic algorithm (GA) with the coarse mesh finite element method (FEM) can automate the process and reduce the time it takes to design an IPMSM to meet such specifications. This study describes the motor design and explores the usefulness of designing motors having the large high-efficiency operation area using the GA combined with the coarse-mesh FEM. [ABSTRACT FROM AUTHOR]

When direct torque control (DTC) is applied to permanent-magnet synchronous motor (PMSM) drives, the relationship between the torque and stator flux linkage is important for high-efficiency drives because DTC requires them as references. In the stator flux linkage synchronous frame (M–T frame), the torque is described by a simple equation using the T-axis current. However, the M-axis current is neglected in the equation. This paper derives the relationship between the M-axis current and the stator flux linkage, and proposes a maximum torque per ampere (MTPA) control strategy for direct torque controlled PMSM drives using the above relationship. The proposed method does not require the q-axis inductance, which often varies due to the magnetic saturation. The simulation and experimental results verify that the MTPA condition can be obtained with the proposed method. [ABSTRACT FROM AUTHOR]

This paper proposes a maximum torque per ampere control strategy for direct-torque-controlled interior permanent magnet synchronous motor drives. The proposed method is based on the solutions of a quartic equation, a motor model in the d-q rotating frame often used for the synchronous motor controllers, and a well-known equation for maximum torque per ampere control. Therefore, the proposed method does not use a lookup table that depends on parameters of the motor and that has to be created in advance. In addition, the proposed method can use the estimated parameters. Particularly, the variations of the d- and q-axes inductances can be estimated when the inductances are modeled as the functions of the d- and q-axes current. The simulation results validate that the proposed method can achieve the maximum torque per ampere control. In addition, the simulation and experimental results verify the accuracy improvement of the maximum torque per ampere control with the iterated calculation. [ABSTRACT FROM AUTHOR]

This paper proposes a novel method of using maximum torque per ampere (MTPA) control for direct torque control (DTC) of a permanent-magnet synchronous motor (PMSM) in the stator flux linkage synchronous (M-T) frame. The stator flux vector estimation of DTC enables use of the M-T frame. Consideration of the magnetic saturation and cross-coupling effects in PMSMs requires significant complexity in most of the mathematical models using the rotor synchronous ($d-q$) frame. In the M-T frame, the mathematical model for MTPA control requires only three parameters that can be determined from only three measured points. The validity of the proposed method is confirmed by experimental results. [ABSTRACT FROM AUTHOR]

A mathematical model is proposed for the maximum torque per ampere (MTPA) control law of a permanent-magnet synchronous motor (PMSM) in the stator flux linkage synchronous frame (M-T frame). The mathematical model takes into consideration magnetic saturation and cross-magnetization effects. In taking into consideration magnetic saturation effects, most of the mathematical models in the d\mbox-q frame are complex. The M-T frame has several advantages, such as the simplicity of the flux-weakening control law and its applicability to various motors. In this paper, the control characteristics of a PMSM in the M-T frame are analyzed, and a mathematical model for estimating the MTPA control trajectory in the M-T frame is proposed. In addition, a method of simply determining the parameters for the mathematical model is proposed. The validity of the proposed model is confirmed by comparing the analytical and experimental results. [ABSTRACT FROM PUBLISHER]

Permanent-magnet (PM) synchronous motor (PMSM) with rare-earth PMs is most popular for automotive applications because of its excellent performance such as high power density, high torque density, and high efficiency. However, the rare-earth PMs have problems such as high cost and limited supply of rare-earth material. Therefore, the electric motors with less or no rare-earth PMs are required in electric vehicle (EV) and hybrid electric vehicle (HEV) applications. This paper proposes and examines a PM-assisted synchronous reluctance motor (PMASynRM) with ferrite magnets that has competitive power density and efficiency of the rare-earth PMSM employed in HEV. The PMASynRM for automotive applications is designed taking into account the irreversible demagnetization of ferrite magnets and the mechanical strength. The prototype PMASynRM has been manufactured, and several performances such as torque, output power, losses, and efficiency are evaluated. Furthermore, the performances of the high-power PMASynRM are estimated based on the experimental results of the prototype PMASynRM, and the possibility of the application of the proposed PMASynRM to EV and HEV is discussed. [ABSTRACT FROM PUBLISHER]

Although motors that use rare-earth permanent magnets typically exhibit high performance, their cost is high, and there are concerns about the stability of the raw material supply. This paper proposes a permanent-magnet-assisted synchronous reluctance motor (PMASynRM) with a ferrite magnet that does not use rare-earth materials considering productivity. The performance of the proposed PMASynRM is evaluated based on the finite-element method and an experiment using a prototype machine. The analysis results reveal that the proposed PMASynRM has the same power density and an equivalent efficiency as rare-earth permanent-magnet synchronous motors for hybrid electric vehicles (2003 Toyota Prius). Furthermore, some experimental results are presented in order to validate the analytical results. As a result, the proposed PMASynRM was found to achieve high-power-density and high-efficiency performance. [ABSTRACT FROM AUTHOR]

Although motors that use rare-earth permanent magnets (PMs) typically exhibit high performance, high costs and concerns about the stability of raw material supplies are leading to their decreased production. However, the performance of such motors is not easily matched without the use of rare-earth PMs. This paper proposes and examines a PM-assisted synchronous reluctance motor with ferrite magnets that has the same power density as rare-earth PM synchronous motors. A suitable rotor structure for high torque and high power is discussed with respect to the demagnetization of ferrite magnets and the mechanical strength. [ABSTRACT FROM PUBLISHER]

This paper proposes a control method suitable for limited armature voltage and current in a permanent-magnet synchronous motor drive system based on direct torque control (DTC). First, this paper proposes torque-limiting and flux-weakening controls that are suitable for a DTC-based motor drive system. The proposed method utilizes a mathematical model in a rotating reference frame synchronized to the stator flux linkage. Second, this paper proposes an antiwindup scheme for the torque controller of the DTC system. Windup of the controller degrades the performances of torque-limiting (current-limiting) control and of torque control. Applying the antiwindup results improves the performance of the proposed torque-limiting method in the transient state. This paper presents a DTC-based drive system combined with a speed controller. The proposed system can achieve stable control, and its effectiveness is confirmed experimentally. [ABSTRACT FROM PUBLISHER]

The importance of reducing the amount of rare earth materials used in high-performance permanent magnets has been established. However, the performance of such motors will not be easy to match without the use of rare earth materials. Although the torque characteristic of the motor can be improved by shortening the air gap length of the motor, there is a mechanical limitation on the gap length. In this paper, a 3-D air gap structure of the motor is proposed to improve the torque characteristics without shortening the gap length. The 3-D air gap structure is demonstrated to be equivalent to shortening the actual gap length to approximately 70% of the original length. Some disadvantages in the 3-D air gap structure are also described. [ABSTRACT FROM PUBLISHER]

This paper proposes a novel control scheme for maximum power operation of synchronous reluctance motors. The proposed scheme consists of a combination of maximum torque per ampere control, maximum torque per flux control, flux-weakening control, and torque limiting. The first three control methods are based on a mathematical model in a rotating reference frame that is synchronized with the stator flux linkage. The final method utilizes a reactive torque calculated as the inner product of the flux and current vectors. The proposed control scheme is suitable for direct torque control (DTC) or flux-oriented control. In this paper, the scheme is applied to a DTC-based motor-drive system. The validity of the control scheme is verified by simulation and experimental results. [ABSTRACT FROM AUTHOR]

This paper examines the torque response based on direct torque control (DTC) for an interior permanent magnet synchronous motor. DTC with a PI controller for torque control is used in this paper. The relationship between the gains of the PI controller and the torque response is derived based on the transfer function of the torque control loop. In addition, this paper discusses the influence of the nonlinearity of the torque control loop on the torque response. It also proposes a linearization method for the torque control loop based on gain scheduling, and improvement of torque response is achieved. The effectiveness of the proposed method is verified by both simulation and experimental results. [ABSTRACT FROM AUTHOR]

An interior permanent-magnet synchronous motor (IPMSM) is a highly efficient motor and operates in a wide speed range; therefore, it is used in many industrial and home appliance applications. However, the torque ripple of synchronous motors such as the IPMSM and synchronous reluctance motor is very large. The variation of magnetic resistance between the flux barriers and teeth causes the torque ripple. In this paper, flux barriers are asymmetrically designed so that the relative positions between the outer edges of the flux barriers and the teeth do not correspond. As a result, torque ripple can be reduced dramatically. [ABSTRACT FROM AUTHOR]

Permanent magnet synchronous motors (PMSMs) are widely used in many applications as high-performance variable-speed drives. In traction drives, such as those used for electric vehicles or for the compressor drives of air conditioners, a wide constant-power speed range and high-efficiency operation are desired. The aim of this paper is to develop a high-performance PMSM that offers high-efficiency performance in the high-speed region, including light-load conditions, as well as a wide constant-power speed range. Simulations show that the proposed interior PMSM, which produces chiefly reluctance torque and in which the permanent magnet flux assists torque production, is capable of meeting the above performance requirements. A prototype PMSM is designed in accordance with this new design concept and several drive tests are carried out. The saliency ratio of the prototype IPMSM is about 5, and, as a result, reluctance torque is the principal torque component, representing more than 70% of total torque. The prototype IPMSM can attain a constant-power speed range of up to 5:1 with high-efficiency drive in the high-speed, constant-power region. The proposed IPMSM is suitable for variable-speed drives requiring high-speed, constant-power operation. © 2000 Scripta Technica, Electr Eng Jpn, 134(3): 60–68, 2001 [ABSTRACT FROM AUTHOR]