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Lately a great attention has been paid to the research of bonded hybrid composites with improved dynamic mechanical capacities capable of replacing bonded Nd-Fe-B magnetic materials, by using the cheaper (ferrite) materials instead of the Nd-Fe-B powder while retaining the satisfying values of the maximal magnetic energy. The objective of this study is to assess how different contents of Nd-Fe-B and/or barium ferrite particles can affect morphological, dynamic mechanical and magnetic properties of bonded composite materials. The interactions between employed magnetic powders and the interactions between magnetic powders and polymer binder are considered. For the examination of the magnetic behaviour, a vibrating sample magnetometer (VSM) is used. Different shapes and sizes of the obtained hysteresis loops are used for comparison and prediction of the polymer bonded materials properties. The homogeneous distribution of the magnetic particles in the polymer matrix is validated using the scanning electron microscope (SEM). The elastic and damping behaviour examined by the dynamic mechanical analysis (DMA) show improved properties for hybrid composite materials.

The supercritical CO2 method was used in order to perform deagglomeration and improve the dispersion of nano-SiO2 particles. γ-Met-hacryloxypropyltrimethoxysilane was used as the surface modification reagent. The conventional method for coating nano-SiO2 particles was used as the comparison method. Considerable improvement of the dispersion and deagglomeration was found using supercritical CO2. Analysis of the TEM micrographs and DLS results showed the reduction of the average size of the agglomerates with the silane coupling reagent. Thermogravimetric analysis (TGA) showed that the particles treated in super­critical CO2 were more thermally stable than particles treated by conventional method. Encapsulation of several particles coated with the silane coupling reagent was observed in certain parts of the primary particles. A chemical reaction takes place between the modification reagent, MEMO silane, and active hydroxyl groups on the surface of the nano-SiO2 particles. A larger quantity of MEMO silane reacted using the con­ventional method instead of the supercritical method. On the other hand, the reacted silane molecules were better arranged around the particle surface in the supercritical method because of the formation of covalent or self-assembled structures. Polycondensed structures were preferentially obtained in the conventional method. This was achieved by using supercritical CO2, which has a high solvating power such as organic solvents and physical properties (low viscosity, low surface tension and high diffusion coefficient) similar to gases on the other side. These properties enable the sufficient and uniform wettability of nano-SiO2 particle surfaces. These results are important for obtaining nanofillers with improved dispersion and polymer wettability. Such nanofillers can be used to obtain composite materials with considerably improved mechanical characteristics.

This paper investigates the possibility of applying optical fibers as sensors for investigating low energy impact damage in laminar thermoplastic composite materials, in real time. Impact toughness testing by a Charpy impact pendulum with different loads was conducted in order to determine the method for comparative measurement of the resulting damage in the material. For that purpose intensity-based optical fibers were built in to specimens of composite materials with Kevlar 129 (the DuPont registered trade-mark for poly(p-phenylene terephthalamide)) woven fabric as reinforcement and thermoplastic PVB (poly(vinyl butyral)) as the matrix. In some specimens part of the layers of Kevlar was replaced with metal mesh (50% or 33% of the layers). Experimental testing was conducted in order to observe and analyze the response of the material under multiple low-energy impacts. Light from the light-emitting diode (LED) was launched to the embedded optical fiber and was propagated to the phototransistor-based photo detector. During each impact, the signal level, which is proportional to the light intensity in the optical fiber, drops and then slowly recovers. The obtained signals were analyzed to determine the appropriate method for real time damage monitoring. The major part of the damage occurs during impact. The damage reflects as a local, temporary release of strain in the optical fiber and an increase of the signal level. The obtained results show that intensity-based optical fibers could be used for measuring the damage in laminar thermoplastic composite materials. The acquired optical fiber signals depend on the type of material, but the same set of rules (relatively different, depending on the type of material) could be specified. Using real time measurement of the signal during impact and appropriate analysis enables quantitative evaluation of the impact damage in the material. Existing methods in most cases use just the intensity of the signal before and after the impact, as the measure of damage. This method could be used to monitor the damage in real time, giving warnings before fatal damage occurs.

This paper describes the procedure of embedding fiber optic sensors in laminar thermoplastic composite material, as well as damage investigation after ballistic loading. Thermoplastic-reinforced composite materials were made for increased material damage resistance during ballistic loading. Damage inside the composite material was detected by observing the intensity drop of the light signal transmitted through the optical fibers. Experimental testing was carried out in order to observe and analyze the response of the material under various load conditions. Different types of Kevlar reinforced composite materials (thermoplastic, thermo reactive and thermoplastic with ceramic plate as the impact face) were made. Material damage resistance during ballistic loading was investigated and compared. Specimens were tested under multiple load conditions. The opto-electronic part of the measurement system consists of two light-emitting diodes as light sources for the optical fibers, and two photo detectors for the light intensity measurement. The output signal was acquired from photo detectors by means of a data acquisition board and personal computer. The measurements showed an intensity drop of the transmitted light signal as a result of the applied loading on composite structure for all the optical fibers. All the diagrams show similar behavior of the light signal intensity. In fact, all of them may be divided into three zones: the zone of penetration of the first composite layer, the bullet traveling zone through the composite material till its final stop, and the material relaxation zone. The attenuation of the light signal intensity during impact is caused by the influence of the applied dynamic stress on the embedded optical fibers. The applied stress caused micro bending of the optical fiber, changes in the shape of the cross-section and the unequal changes of the indices of refraction of the core and cladding due to the stress-optic effect. The main goal of the experiment was to develop a system for thermoplastic composite structure health monitoring during real life exploitation. The results of the experiments confirmed that optical fibers could be applied as intensity sensors in the real-time monitoring of structural changes in thermoplastic laminar composite materials under ballistic loading. The light signal intensity drops in an optical fiber in response to the applied loading on the composite material.

A mathematical model of forming a composite coating on optical fiber was established. The model is based on existing mathematical models for coating optical fibers with polymer coating and experimentally defined rheological behavior of the investigated dispersed system. The model was developed for a dispersed system consisting of poly(ethylene-co-vinyl acetate) - EVA in a form of toluene solution and powders of magnetic materials (BaFe12O19 and SmCo5). The influence of the die diameter, diameter of the original optical fiber, concentration of EVA and magnetic powders on the thickness of composite coating was investigated. The model shows good agreement with experimental data.