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The phenomenon of droplet impact on a smooth, flat, partially wetted surface is studied by phase field simulation. A map of the different impact regimes is constructed for Reynolds numbers ranging ...

Microstructured surfaces that control the direction of liquid transport are not only ubiquitous in nature, but they are also central to technological processes such as fog/water harvesting, oil-water separation, and surface lubrication. However, a fundamental understanding of the initial wetting dynamics of liquids spreading on such surfaces is lacking. Here, we show that three regimes govern microstructured surface wetting on short time scales: spread, stick, and contact line leaping. The latter involves establishing a new contact line downstream of the wetting front as the liquid leaps over specific sections of the solid surface. Experimental and numerical investigations reveal how different regimes emerge in different flow directions during wetting of periodic asymmetrically microstructured surfaces. These insights improve our understanding of rapid wetting in droplet impact, splashing, and wetting of vibrating surfaces and may contribute to advances in designing structured surfaces for the mentioned applications., 9 pages, 5 figures, under consideration for Soft Matter

Wetting phenomena, i.e. the spreading of a liquid over a dry solid surface, are important for understanding how plants and insects imbibe water and moisture and for miniaturization in chemistry and biotechnology, among other examples. They pose fundamental challenges and possibilities, especially in dynamic situations. The surface chemistry and micro-scale roughness may determine the macroscopic spreading flow. The question here is how dynamic wetting depends on the topography of the substrate, i.e. the actual geometry of the roughness elements. To this end, we have formulated a toy model that accounts for the roughness shape, which is tested against a series of spreading experiments made on asymmetric sawtooth surface structures. The spreading speed in different directions relative to the surface pattern is found to be well described by the toy model. The toy model also shows the mechanism by which the shape of the roughness together with the line friction determines the observed slowing down of the spreading.

Amongst an extensive collection of surface characteristics that could affect boiling performance, surface wettability (as measured by the contact angle with water) proves to play a unique role in p ...

Hindrance of dynamic wetting due to surface microstructures can be deactivated by applying electric fields., Dynamic wetting problems are fundamental to understanding the interaction between liquids and solids. Even in a superficially simple experimental situation, such as a droplet spreading over a dry surface, the result may depend not only on the liquid properties but also strongly on the substrate-surface properties; even for macroscopically smooth surfaces, the microscopic geometrical roughness can be important. In addition, because surfaces may often be naturally charged or electric fields are used to manipulate fluids, electric effects are crucial components that influence wetting phenomena. We investigate the interplay between electric forces and surface structures in dynamic wetting. Although surface microstructures can significantly hinder spreading, we find that electrostatics can “cloak” the microstructures, that is, deactivate the hindering. We identify the physics in terms of reduction in contact-line friction, which makes the dynamic wetting inertial force dominant and insensitive to the substrate properties.

The effective use of alloying elements in powder metallurgical steels requires a deep understanding of their redistribution kinetics during sintering. In this work, interrupted sintering trials of Fe–2Cu and Fe–2Cu–0·5C compacts were performed. Moreover, diffusion simulations of Cu in γ-Fe using Dictra were performed. It is found that transient liquid phase penetrates the Fe interparticle and grain boundaries in less than 3 min of holding time. However, C addition limits the penetration of liquid Cu, particularly into grain boundaries of large Fe particles. The results also show that the mean diffusion distance of Cu in γ-Fe in the C added system is slightly lower than that in the C-free system at 3 min of holding time; however, after 33 min, the mean diffusion distance is similar in both systems. The diffusion distances of Cu in γ-Fe, predicted by Dictra, are in good agreement with the measured values.

The initial rapid wetting of a solid surface by a liquid phase is an important step in many industrial processes. Liquid-phase sintering of powder metallurgical steels is one such industrial process, where metallic powders of micrometer size are used. Investigating the dynamic wetting of a high-temperature metallic drop of micrometer size experimentally is very challenging. Here, a phase-field-based numerical model is first implemented and verified by accurately capturing the initial dynamic wetting of millimeter-sized metal drops and then the model is extended to predict the dynamic wetting of a micrometer-sized metal drop. We found, in accordance with recent observations, that contact line friction is required for accurate simulation of dynamic wetting. Our results predict the wetting time for a micrometer-sized metal drop and also indicate that the dynamic wetting patterns at the micro- and millimeter length scales are qualitatively similar. We also found that the wetting process is much faster for a micrometer-sized metal drop compared to a millimeter-sized metal drop.

In this article, we present a modelling approach for rapid dynamic wetting based on the phase field theory. We show that in order to model this accurately, it is important to allow for a non-equilibrium wetting boundary condition. Using a condition of this type, we obtain a direct match with experimental results reported in the literature for rapid spreading of liquid droplets on dry surfaces. By extracting the dissipation of energy and the rate of change of kinetic energy in the flow simulation, we identify a new wetting regime during the rapid phase of spreading. This is characterized by the main dissipation to be due to a re-organization of molecules at the contact line, in a diffusive or active process. This regime serves as an addition to the other wetting regimes that have previously been reported in the literature.

This paper presents a model, using a phase-field method, that is able to simulate the motion of a solid sphere impacting on a liquid surface, including the effects of capillary and hydrodynamic forces. The basic phenomena that were the subject of our research effort are the small scale mechanism such as the wetting property of the solid surface which control the large scale phenomena of the interaction. The coupled problem during the impact will be formulated by the inclusion of the surface energies of the solid surface in the formulation, which gives a reliable prediction of the motion of solid objects in/on/out of a liquid surface and the hydrodynamic behaviours at small scales when the inertia of fluid is less important than its surface tension. Numerical results at different surface wettabilities and impact conditions will be presented and compared with the experiments of Duez el al. [C. Duez, C. Ybert, C. Clanet, L. Bocquet, Nat. Phys. 3 (2007) 180-183] and Lee and Kim [D. Lee, H. Kim, Langmuir 24 (1) (2008) 142].

Dissolutive wetting is investigated numerically using a diffuse-interface model that incorporates fluid flow, solute diffusion and phase change. A range of materials parameters are investigated: (1 ...

Numerical simulation of liquid-phase sintering using a multicomponent and multiphase model is presented. The model consists of convective concentration and phase-field equations coupled with the Na ...

We numerically study the thermohydrodynamics of boiling for a CO(2) + ethanol mixture on lyophilic and lyophobic surfaces in both closed and open systems, based on a diffuse interface model for a two-component system. The corresponding wetting boundary conditions for an isothermal system are proposed and verified in this paper. New phenomena due to the addition of another component, mainly the preferential evaporation of the more volatile component, are observed. In the open system and the closed system, the physical process shows very different characteristics. In the open system, except for the movement of the contact line, the qualitative features are rather similar for lyophobic and lyophilic surfaces. In the closed system, the vortices that are observed on a lyophobic surface are not seen on a lyophilic surface. More sophisticated wetting boundary conditions for nonisothermal, two-component systems might need to be further developed, taking into account the variations of density, temperature, and surface tension near the wall, while numerical results show that the boundary conditions proposed here also work well even in boiling, where the temperature is nonuniform.

This paper deals with numerical simulations of some capillary-driven flows. The focus is on the wetting phenomenon in sintering-like flows and in the imbibition of liquids into a porous medium. T ...

Liquid wetting of a surface is omnipresent in nature and the advance of micro-fabrication and assembly techniques in recent years offers increasing ability to control this phenomenon. Here, we identify how surface roughness influences the initial dynamic spreading of a partially wetting droplet by studying the spreading on a solid substrate patterned with microstructures just a few micrometers in size. We reveal that the roughness influence can be quantified in terms of a line friction coefficient for the energy dissipation rate at the contact line, and that this can be described in a simple formula in terms of the geometrical parameters of the roughness and the line-friction coefficient of the planar surface. We further identify a criterion to predict if the spreading will be controlled by this surface roughness or by liquid inertia. Our results point to the possibility of selectively controlling the wetting behavior by engineering the surface structure., Comment: 14 pages, 5 figures

Although the capillary spreading of a drop on a dry substrate is well studied, understanding and describing the physical mechanisms that govern the dynamics remain challenging. Here we study the dynamics of spreading of partially wetting nanodroplets by combining molecular dynamics simulations and continuum phase field simulations. The phase field simulations account for all the relevant hydrodynamics, i.e., capillarity, inertia, and viscous stresses. By coordinated continuum and molecular dynamics simulations, the macroscopic model parameters are extracted. For a Lennard-Jones fluid spreading on a planar surface, the liquid slip at the solid substrate is found to be significant, in fact crucial for the motion of the contact line. Evaluation of the different contributions to the energy transfer shows that the liquid slip generates dissipation of the same order as the bulk viscous dissipation or the energy transfer to kinetic energy. We also study the dynamics of spreading on a substrate with a periodic nanostructure. Here it is found that a nanostructure with a length scale commensurate with molecular size completely inhibits the liquid slip. The dynamic spreading is thus about 30% slower on a nanostructured surface compared to one that is atomically smooth.

We report experiments on the rapid contact-line motion present in the early stages of capillary-driven spreading of drops on dry solid substrates. The spreading data fail to follow a conventional viscous or inertial scaling. By integrating experiments and simulations, we quantify a contact-line friction μ f which is seen to limit the speed of the rapid dynamic wetting. A scaling based on this contact-line friction is shown to yield a universal curve for the evolution of the contact-line radius as a function of time, for a range of fluid viscosities, drop sizes, and surface wettabilities. © 2012 American Physical Society.

The impact of a solid object on a free liquid surface is quite complex. This problem has challenged researchers for centuries and remains of interest today. Recently Duez et al. [1] published experimental results on the splash when a solid sphere enters a liquid. Surprisingly, a small change in the surface chemistry of the object can turn a big splash into an inconspicuous disappearance and vice versa. We study this problem by solving the Navier-Stokes together with the Cahn-Hilliard equations, [2, 3], which allows us to simulate the motion of a free air-water surface in detail, in the presence of surface tension and dynamic wetting. Quantitative computational modeling of dynamic wetting is difficult in itself, but here the use of this tool allows us to study in detail how the wetting properties determine whether a splash appears or not. Our simulated results are compared with the experiments of Duez et al.Copyright © 2008 by ASME

A multicomponent and multiphase model with fluid motion is developed. The model is used to study reactive wetting in the case where concentration change of the spreading liquid and the substrate occurs. With the introduction of a Gibbs energy functional, the governing equations are derived, consisting of convective concentration and phase-field equations which are coupled to the Navier-Stokes equations with surface tension forces. The solid substrate is modeled hydrodynamically with a very high viscosity. Arbitrary phase diagrams, surface energies, and typical dimensionless numbers are some input parameters into the model. An axisymmetric model with an adaptive finite element method is utilized. Numerical simulations were done revealing two stages in the wetting process. First, the convection-dominated stage where rapid spreading occurs. The dynamics of the wetting is found to match with a known hydrodynamic theory for spreading liquids. Second, the diffusion-dominated stage where we observed depression of the substrate-liquid interface and elevation of the contact line region.

Dynamic wetting of a solid surface is a process that is ubiquitous in Nature, and also of increasing technological importance. The underlying dissipative mechanisms are, however, still unclear. We present here short-time dynamic wetting experiments and numerical simulations, based on a phase field approach, of a droplet on a dry solid surface, where direct comparison of the two allows us to evaluate the different contributions from the numerics. We find that an important part of the dissipation may arise from a friction related to the motion of the contact line itself, and that this may be dominating both inertia and viscous friction in the flow adjacent to the contact line. A contact line friction factor appears in the theoretical formulation that can be distinguished and quantified, also in room temperature where other sources of dissipation are present. Water and glycerin-water mixtures on various surfaces have been investigated where we show the dependency of the friction factor on the nature of the surface, and the viscosity of the liquid. © 2012 Europhysics Letters Association.

In this paper we present simulations of dynamic wetting far from equilibrium based on phase field theory. In direct simulations of recent experiments [J. C. Bird, S. Mandre, and H. A. Stone, Phys. ...

The impact of a solid sphere on a liquid surface has challenged researchers for centuries and remains of interest today. Recently, Duez [Nat. Phys. 3, 180 (2007)] published experimental results of ...